Prosecution Insights
Last updated: May 29, 2026
Application No. 18/524,539

Electrical Contact Element for an Electrical Connector, and Electrical Connector Assembly Having an Electrical Element

Non-Final OA §102
Filed
Nov 30, 2023
Priority
Jun 22, 2021 — DE 10 2021 003 221.7 +1 more
Examiner
PATEL, HARSHAD C
Art Unit
2831
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Kostal Kontakt Systeme GmbH
OA Round
1 (Non-Final)
83%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
91%
With Interview

Examiner Intelligence

Grants 83% — above average
83%
Career Allowance Rate
925 granted / 1118 resolved
+14.7% vs TC avg
Moderate +9% lift
Without
With
+8.7%
Interview Lift
resolved cases with interview
Fast prosecutor
1y 9m
Avg Prosecution
19 currently pending
Career history
1136
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
69.1%
+29.1% vs TC avg
§102
22.9%
-17.1% vs TC avg
§112
4.9%
-35.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1118 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-18 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Tsuruta et al. (US 20110053404) hereafter Tsuruta. PNG media_image1.png 471 507 media_image1.png Greyscale Regarding claim 1, Tsuruta, discloses an electrical contact element for a plug connector 10, the electrical contact element 20 comprising: a metal flat contact plug 22 having an insertion-side end face 24 and contact surfaces 23; and a plastic body 26, the plastic body 26 having a plug tip 24 disposed on the insertion-side end face of the flat contact plug; and the plug tip 24 having a cross-sectional area including two undulated edge contours EC (see annotated fig.) which extend symmetrically or asymmetrically with respect to a center axis of the cross-sectional area (see figs. 2 & 4), and a cross-sectional width between the edge contours EC varies continuously along the plug tip and has at least one local maximum outside of end regions of the plug tip (see figs. 2 and 4). Regarding claim 2, Tsuruta, discloses a transition at the insertion-side end face of the flat contact plug between each edge contour of the plug tip and each contact surface of the flat contact plug forms a concave indentation (see fig. 2). Regarding claim 3, Tsuruta, , figs. 2 and 4, discloses: a transition at the insertion-side end face of the flat contact plug between the plug tip and the flat contact plug is an angular transition in a form of a bevel, a radius, an edge, or a polynomial shape. Regarding claim 4, Tsuruta, , figs. 2 and 4, discloses the edge contours have a doubly undulated profile. Regarding claim 5, Tsuruta, , figs. 2 and 4, discloses cross-sectional width between the edge contours has two local maximums MX and a local minimum MN (see annotated fig.) outside of the end regions of the plug tip, the local minimum being between the two local maximums along the plug tip. Regarding claim 6, Tsuruta, , figs. 2 and 4, discloses the cross-sectional width between the edge contours further has a local minimum LM (see annotated fig.) at the end region of the plug tip adjacent to the insertion-side end face of the flat contact plug. Regarding claim 7, Tsuruta, figs. 2 and 4, discloses the cross-sectional width between the edge contours further has a local minimum LM at the end region of the plug tip opposite to the insertion-side end face of the flat contact plug. Regarding claim 8, Tsuruta, figs. 2 and 4, discloses the cross-sectional width between the edge contours has a second local minimum MN at the end region of the plug tip adjacent to the insertion-side end face of the flat contact plug and a third local minimum at the end region of the plug tip opposite to the insertion-side end face of the flat contact plug. It is to be noted that the area at different location there is different counters, and therefore, it can be consider that there are more than one counters (edge) and the edge at the different area can be considered as local Maximas and different local Minimums. Regarding claim 9, Tsuruta, figs. 2 and 4, discloses the plastic body 26 further includes two side portions, the side portions of the plastic body resting against longitudinal sides of the flat contact plug. Regarding claim 10, Tsuruta, figs. 2 and 4, discloses the edge contours extend symmetrically with respect to the center axis of the cross-sectional area. Regarding claim 11, Tsuruta, discloses A plug connector assembly 10 comprising: an electrical contact element 20 having a metal flat contact plug 22 and a plastic body 26, the flat contact plug 22 including an insertion-side end face and contact surfaces, the plastic body 26 having a plug tip 24 disposed on the insertion-side end face of the metal flat contact plug 22, the plug tip 24 having a cross-sectional area including two undulated edge contours EC which extend symmetrically or asymmetrically with respect to a center axis of the cross-sectional area (see figs. 2-4), and a cross-sectional width between the edge contours varies continuously along the plug tip and has at least one local maximum outside of end regions of the plug tip; and a mating contact element 34 having multiple contact slats (see figs. 5 and 7), the contact slats contacting the edge contours of the plug tip as the electrical contact element is partially inserted along an insertion direction into the mating contact element and the contact slats contacting the contact surfaces of the metal flat contact plug as the electrical contact element is fully inserted along the insertion direction into the mating contact element (see fig. 7) (see figs. 2 and 4). Regarding claim 12, Tsuruta, discloses the mating contact element has at least two contact slats (any two transitions) situated in succession along the insertion direction. Regarding claim 13, Tsuruta, discloses the edge contours EC have a doubly undulated profile (see figs. 2 and 4). Regarding claim 14, Tsuruta, discloses the cross-sectional width between the edge contours has two local maximums MX and a local minimum MN outside of the end regions of the plug tip, the local minimum MN being between the two local maximums MX along the plug tip (upon considering corresponding area of the edge counter EC) (see figs. 2 and 4). Regarding claim 15, Tsuruta, discloses the cross-sectional width between the edge contours further has a local minimum LM at the end region of the plug tip adjacent to the insertion-side end face of the flat contact plug (see figs. 2 and 4). Regarding claim 16, Tsuruta, discloses the cross-sectional width between the edge contours further has a local minimum LM at the end region of the plug tip opposite to the insertion-side end face of the flat contact plug (see figs. 2 and 4). Regarding claim 17, Tsuruta, discloses the cross-sectional width between the edge contours has a second local minimum MN at the end region of the plug tip adjacent to the insertion-side end face of the flat contact plug and a third local minimum at the end region of the plug tip opposite to the insertion-side end face of the flat contact plug (see figs. 2 and 4). It is to be noted that the area at different location there is different counters, and therefore, it can be consider that there are more than one counters (edge) and the edge at the different area can be considered as local Maximas and different local Minimums. Regarding claim 18, Tsuruta, discloses the edge contours extend symmetrically with respect to the center axis of the cross-sectional area (see figs. 2 and 4). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. See attached PTO 892. Any inquiry concerning this communication or earlier communications from the examiner should be directed to HARSHAD C PATEL whose telephone number is (571)272-8289. The examiner can normally be reached Monday-Friday: 8:00 am - 5.00 pm (EST). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Abdullah A Riyami can be reached at 571-270 3119. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /HARSHAD C PATEL/Primary Examiner, Art Unit 2831
Read full office action

Prosecution Timeline

Nov 30, 2023
Application Filed
Apr 13, 2026
Non-Final Rejection mailed — §102 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12640506
PRESS-FIT TERMINAL
3y 1m to grant Granted May 26, 2026
Patent 12640504
TERMINAL ASSEMBLY AND METHOD FOR FABRICATION THEREOF
2y 12m to grant Granted May 26, 2026
Patent 12640528
Connector and Connector Assembly
3y 0m to grant Granted May 26, 2026
Patent 12627103
SHIELDED CONNECTOR ASSEMBLY
2y 7m to grant Granted May 12, 2026
Patent 12620738
LOW-PROFILE ELECTRICAL CONNECTOR
3y 6m to grant Granted May 05, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
83%
Grant Probability
91%
With Interview (+8.7%)
1y 9m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1118 resolved cases by this examiner. Grant probability derived from career allowance rate.

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