Prosecution Insights
Last updated: July 17, 2026
Application No. 18/533,353

HOLLOW COMPOSITE BICYCLE COMPONENT AND METHOD OF MANUFACTURING THE HOLLOW COMPOSITE BICYCLE COMPONENT

Non-Final OA §103
Filed
Dec 08, 2023
Priority
Dec 12, 2022 — provisional 63/431,949 +1 more
Examiner
THOMPSON, CAMIE S
Art Unit
1786
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Sram LLC
OA Round
1 (Non-Final)
74%
Grant Probability
Favorable
1-2
OA Rounds
10m
Est. Remaining
84%
With Interview

Examiner Intelligence

Grants 74% — above average
74%
Career Allowance Rate
982 granted / 1334 resolved
+8.6% vs TC avg
Moderate +10% lift
Without
With
+10.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 5m
Avg Prosecution
45 currently pending
Career history
1383
Total Applications
across all art units

Statute-Specific Performance

§101
0.5%
-39.5% vs TC avg
§103
63.6%
+23.6% vs TC avg
§102
16.8%
-23.2% vs TC avg
§112
5.9%
-34.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1334 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Applicant’s election, without traverse, of Group 1 claims 1-15 directed to a bicycle component or intermediate product is acknowledged. Accordingly, claims 16-20 are withdrawn from consideration at this time. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-15 are rejected under 35 U.S.C. 103 as being unpatentable over Ciavatta et al., U.S. Pre Grant Publication 20070199403 in view of Walker et al., U.S. Pre Grant Publication 2020/0164431. Regarding claims 1-4, 6-9, 11, 14Ciavatta discloses a bicycle pedal crank having an elongated body with a first end portion and a second end portion. Figure 1 of Ciavatta shows a hollow core. Paragraph 0029 discloses at least two layers of composite materials comprising unidirectional structural fibers. Paragraph 0031 discloses that the cavity [hollow portion] formed from polyurethane [polymeric material]. Paragraph 0032 discloses that the structural fibers are incorporated into a polymeric material. Paragraph 0034 discloses that the structural fibers can include carbon fibers. Ciavatta discloses that the polymeric material can include thermoplastics and thermosetting resins. Applicant’s claims include open language and can include other material with the polymer based material for layer of second polymeric material disposed on the hollow container. PNG media_image1.png 828 553 media_image1.png Greyscale Ciavatta is silent to the cavity including a water-soluble core. Walker discloses cast components such as bicycle components [0010]. Walker discloses a core includes hollow microspheres [see Figure 2 and 0014]. Additionally, Paragraph 0019 of Walker discloses that the core can include water soluble binder. Also, paragraph 0019 can include cellulose polymer derivatives. Also, paragraph 0023 discloses that the core can include salt-based materials binder. Paragraph 0025 discloses that the salt-based cores include sodium chloride, potassium chloride. It is disclosed in paragraph 0003 of Walker discloses that the core can include silicate based-materials. Paragraph 0030 discloses the components have strength and durability. Ciavatta and Walker are analogous art in that both references are directed to a bicycle component. One of ordinary skill in the art before the effective filing date of the invention would utilize the materials of Walker in the cavity of Ciavatta to provide enhanced strength and durability to the bicycle crank. Regarding claim 5, 13 and 15, Figure 1 shows a preformed connector disposed on the hollow container 38 which is integrated with the composite laminate. Applicant’s claim is not specific to the connector. PNG media_image2.png 733 490 media_image2.png Greyscale Regarding claim 10, paragraph 0029 discloses at least two layers, which can include three layers, of composite materials comprising unidirectional structural fibers Regarding claim 12, Figure shows an attachment features 38, 39. Applicant’s claim is not specific to the attachment features. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to CAMIE S THOMPSON whose telephone number is (571)272-1530. The examiner can normally be reached 8:30 am - 5:30 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jennifer Boyd, can be reached at 571-272-7783. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /CAMIE S THOMPSON/Primary Examiner, Art Unit 1786
Read full office action

Prosecution Timeline

Dec 08, 2023
Application Filed
Jun 03, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12679066
LAMINATE AND METHOD FOR USING LAMINATE
3y 4m to grant Granted Jul 14, 2026
Patent 12668031
ADDITIVE MANUFACTURING USING CONTINUOUS-FIBER REINFORCED COMPOSITES WITH GRAPHENE
2y 5m to grant Granted Jun 30, 2026
Patent 12649983
HYDRO-PATTERNED NONWOVEN AND METHOD OF MAKING THE SAME
4y 1m to grant Granted Jun 09, 2026
Patent 12635468
HOLDING TOOL AND MANUFACTURING METHOD
4y 1m to grant Granted May 19, 2026
Patent 12630474
FORMALDEHYDE-FREE BINDER COMPOSITIONS AND METHODS OF MAKING THE BINDERS UNDER CONTROLLED ACIDIC CONDITIONS
3y 0m to grant Granted May 19, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
74%
Grant Probability
84%
With Interview (+10.3%)
3y 5m (~10m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1334 resolved cases by this examiner. Grant probability derived from career allowance rate.

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