Prosecution Insights
Last updated: April 19, 2026
Application No. 18/581,320

Apparatus and Method to Detect Residual Stress Around Cold Expanded Holes Using Longitudinal Critically Refracted Waves

Non-Final OA §102
Filed
Feb 19, 2024
Examiner
DUNLAP, JONATHAN M
Art Unit
2855
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Southwest Research Institute
OA Round
1 (Non-Final)
76%
Grant Probability
Favorable
1-2
OA Rounds
2y 5m
To Grant
93%
With Interview

Examiner Intelligence

Grants 76% — above average
76%
Career Allow Rate
673 granted / 886 resolved
+8.0% vs TC avg
Strong +17% interview lift
Without
With
+16.9%
Interview Lift
resolved cases with interview
Typical timeline
2y 5m
Avg Prosecution
29 currently pending
Career history
915
Total Applications
across all art units

Statute-Specific Performance

§101
4.1%
-35.9% vs TC avg
§103
42.9%
+2.9% vs TC avg
§102
27.2%
-12.8% vs TC avg
§112
20.7%
-19.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 886 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim 7 is rejected under 35 U.S.C. 102(a)(1) as being anticipated by Xu et al. (CN 213658137 U). Considering claim 7, Xu discloses a device for detecting residual stress induced by cold expansion (Cx) (Cx stress) at a hole in a structure, comprising: - an acoustic block 10 (Figure 1A; [0020]); - a first transducer pair 31 or 32 mounted in or on the acoustic block 10, operable to transmit and receive ultrasonic waves into the structure in a pitch-catch configuration along a first path parallel to a tangent of the hole (Figures 1A-1B; [0020-23]); - wherein the first path is a first distance from the hole where Cx stress will be present if the material has undergone Cx (Figures 1A-1B); - a second transducer pair 33 or 34 mounted in or on the acoustic block 10, operable to transmit and receive ultrasonic waves into the structure in a pitch-catch configuration along a second path parallel to the tangent of the hole (Figures 1A-1B; [0020-23]); - wherein the second path is a second distance from the hole where Cx stress will be not be present if the material has undergone Cx (Figures 1A-1B; [0023], second path is spaced differently than first path); - wherein the first transducer pair and the second transducer pair are arranged such that their incident angle into the structure provides longitudinal critically refracted waves (LCR) within the structure when placed on a surface of the structure and activated with ultrasonic waves ([0026], longitudinal wave emitted at critical angle and refractive angle is 90º). Allowable Subject Matter Claims 1-6 are allowed. The following is an examiner’s statement of reasons for allowance: Considering claim 1, the prior art made of record fails to disclose, suggest or otherwise render obvious the subject matter of a method for detecting residual stress induced by cold expansion at a hole in a structure having the steps of using a first transducer pair and second transducer pair to transmit and receive ultrasonic waves into the structure in a pitch-catch configuration along a first and a second path each parallel to the same tangent of the hole, wherein the first path is a first distance from the hole where cold expansion stress will be present if the material has undergone cold expansion, wherein the second path is a second distance from the hole where cold expansion stress will have little or no presence if the material has undergone cold expansion, wherein the first transducer pair and the second transducer pair are arranged such that their incident angle into the structure provides longitudinal critically refracted waves within the structure; generating longitudinal critically refracted waves waves within the structure along the first path and the second path, measuring the time-of-flight of the LCR waves along the first path and the second path, comparing the time-of-flight measurements along the first path and the second path, thereby obtaining a time-of-flight difference, and using acoustoelasticity calculations to determine if cold expansion stress is present at the hole. Claim 8 is objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The following is a statement of reasons for the indication of allowable subject matter: Considering claim 8, the prior art made of record fails to disclose, suggest or otherwise render obvious the subject matter of an alignment pin mounted in the acoustic block for placement into the hole, in combination with the claim limitations of claim 7. Any comments considered necessary by applicant must be submitted no later than the payment of the issue fee and, to avoid processing delays, should preferably accompany the issue fee. Such submissions should be clearly labeled “Comments on Statement of Reasons for Allowance.” Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Zhao et al. and Luo et al. each disclose the general concept of ultrasonic pitch-catch transmission with LCR waves through a sample. Dixon discloses ultrasonic pitch-catch transmission from a single transmitter to plural, angularly offset, receivers with LCR waves. Xu et al. discloses a plurality of ultrasonic pitch-catch transmission pairs forming paths that are colinear. Any inquiry concerning this communication or earlier communications from the examiner should be directed to Jonathan M Dunlap whose telephone number is (571)270-1335. The examiner can normally be reached Mon-Fri 10AM - 7PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Peter Macchiarolo can be reached at 571-272-2375. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JONATHAN M DUNLAP/Primary Examiner, Art Unit 2855 January 24, 2026
Read full office action

Prosecution Timeline

Feb 19, 2024
Application Filed
Jan 24, 2026
Non-Final Rejection — §102 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12601623
CORIOLIS MASS FLOWMETER AND METHOD FOR MONITORING A CORIOLIS MASS FLOWMETER
2y 5m to grant Granted Apr 14, 2026
Patent 12596046
Method and System for Automatically Monitoring and Identifying Water Seepage of Segment Joint of Subway Shield Tunnel
2y 5m to grant Granted Apr 07, 2026
Patent 12590824
MONITORING SITES OF A FLUID DELIVERY INFRASTRUCTURE
2y 5m to grant Granted Mar 31, 2026
Patent 12571696
METHOD TO CHECK THE CORRECT FUNCTIONING OF A TIGHTENING TOOL
2y 5m to grant Granted Mar 10, 2026
Patent 12566163
APPARATUS FOR PERFORMING SENSOR CALIBRATIONS AND BUMP TESTS
2y 5m to grant Granted Mar 03, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

AI Strategy Recommendation

Get an AI-powered prosecution strategy using examiner precedents, rejection analysis, and claim mapping.
Powered by AI — typically takes 5-10 seconds

Prosecution Projections

1-2
Expected OA Rounds
76%
Grant Probability
93%
With Interview (+16.9%)
2y 5m
Median Time to Grant
Low
PTA Risk
Based on 886 resolved cases by this examiner. Grant probability derived from career allow rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month