Prosecution Insights
Last updated: April 19, 2026
Application No. 18/582,184

RADIAL FLOW REACTOR FOR AN ETHANOL DEHYDRATION PROCESS

Non-Final OA §DP
Filed
Feb 20, 2024
Examiner
PREGLER, SHARON
Art Unit
1772
Tech Center
1700 — Chemical & Materials Engineering
Assignee
UOP LLC
OA Round
1 (Non-Final)
78%
Grant Probability
Favorable
1-2
OA Rounds
2y 7m
To Grant
99%
With Interview

Examiner Intelligence

Grants 78% — above average
78%
Career Allow Rate
684 granted / 875 resolved
+13.2% vs TC avg
Strong +21% interview lift
Without
With
+20.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
24 currently pending
Career history
899
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
47.9%
+7.9% vs TC avg
§102
18.8%
-21.2% vs TC avg
§112
22.3%
-17.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 875 resolved cases

Office Action

§DP
DETAILED ACTION Double Patenting The nonstatutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A nonstatutory double patenting rejection is appropriate where the conflicting claims are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on nonstatutory double patenting provided the reference application or patent either is shown to be commonly owned with the examined application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. See MPEP § 717.02 for applications subject to examination under the first inventor to file provisions of the AIA as explained in MPEP § 2159. See MPEP § 2146 et seq. for applications not subject to examination under the first inventor to file provisions of the AIA . A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The filing of a terminal disclaimer by itself is not a complete reply to a nonstatutory double patenting (NSDP) rejection. A complete reply requires that the terminal disclaimer be accompanied by a reply requesting reconsideration of the prior Office action. Even where the NSDP rejection is provisional the reply must be complete. See MPEP § 804, subsection I.B.1. For a reply to a non-final Office action, see 37 CFR 1.111(a). For a reply to final Office action, see 37 CFR 1.113(c). A request for reconsideration while not provided for in 37 CFR 1.113(c) may be filed after final for consideration. See MPEP §§ 706.07(e) and 714.13. The USPTO Internet website contains terminal disclaimer forms which may be used. Please visit www.uspto.gov/patent/patents-forms. The actual filing date of the application in which the form is filed determines what form (e.g., PTO/SB/25, PTO/SB/26, PTO/AIA /25, or PTO/AIA /26) should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to www.uspto.gov/patents/apply/applying-online/eterminal-disclaimer. Claims 1-15 are provisionally rejected on the ground of nonstatutory double patenting as being unpatentable over claims 1-12 of copending Application No. 18457216 (reference application). Although the claims at issue are not identical, they are not patentably distinct from each other because Application 18457216 teaches a process for dehydration of an ethanol feed stream comprising: mixing said ethanol feed stream with steam and feeding the ethanol feed stream and steam mixture to a charge heater to produce a heated charge stream and sending said heated charge stream to a radial flow reactor to contact a catalyst under reaction conditions and produce an effluent comprising ethylene, wherein a pressure drop through a catalyst bed in the radial flow reactor is about 3 to about 5 psi. This is a provisional nonstatutory double patenting rejection because the patentably indistinct claims have not in fact been patented. Allowable Subject Matter Claims 1-17 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Previously cited prior art (in parent application 18457216) Taheri teaches that only steam is heated in the inert super-heater to produce a superheated inert gas stream and then the superheated inert gas (steam) stream is mixed with a preheated first ethanol stream in an inline stationary mixer. It is acknowledged that Taheri's process does not allow passing of the ethanol stream from the inert super-heater. Taheri further teaches that the ethanol stream does not pass through the heater to avoid any thermal decomposition of ethanol. It is further acknowledged that Bolton's process involves dehydrogenation reactors that function at significantly lower temperatures (160°C to 270°C, as stated in claim 1 of Bolton), and therefore, Bolton utilizes a heat exchanger to reheat the feed stream instead. The instant claim distinguishes itself from Bolton in combining ethanol with steam and then heating the combined stream in a heater (not exchanger) before sending to a radial reactor. Thus, would not look to the teachings of Bolton at such a low temperature to combine with the teachings of Taheri. Valladares teaches using steam as a carrier but does not teach or suggest in combination with a radial reactor. In Valladares, the temperature range conducted is lower and the pressure is higher than what is conducted in the instant invention (the lowest used in Valladares was about 12 psi). In an updated search, the Examiner cites Coupard et al. who teaches a stream of ethanol is combined with a recycle stream of water which is vaporized in a heat exchangers, compressed and vaporized again before sending to a radial reactor. However, Coupard does not teach or suggest combining steam with the ethanol feed then sending it to a radial reactor. The operation in Coupard is at low temperatures (like Bolton) and higher pressures considerably outside of the range conducted in the instant invention. Thus, there would be no expected success in a combination and there is no suggestion or motivated provided by the prior art to make a combination to result in process for dehydration of an ethanol feed stream comprising sending said ethanol feed stream and steam to a radial flow reactor system to contact a catalyst under reaction conditions and produce an effluent comprising ethylene. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to SHARON PREGLER whose telephone number is (571)270-5051. The examiner can normally be reached Monday - Friday 9am - 5pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, In Suk Bullock can be reached at (571) 272-5954. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /SHARON PREGLER/Primary Examiner, Art Unit 1772
Read full office action

Prosecution Timeline

Feb 20, 2024
Application Filed
Mar 06, 2026
Non-Final Rejection — §DP (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
78%
Grant Probability
99%
With Interview (+20.8%)
2y 7m
Median Time to Grant
Low
PTA Risk
Based on 875 resolved cases by this examiner. Grant probability derived from career allow rate.

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