Prosecution Insights
Last updated: April 17, 2026
Application No. 18/582,216

COIL FABRICATION PROCESS INCLUDING IN SITU POTTING

Non-Final OA §102
Filed
Feb 20, 2024
Examiner
NGUYEN, DONGHAI D
Art Unit
3729
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
unknown
OA Round
1 (Non-Final)
75%
Grant Probability
Favorable
1-2
OA Rounds
3y 2m
To Grant
99%
With Interview

Examiner Intelligence

Grants 75% — above average
75%
Career Allow Rate
661 granted / 878 resolved
+5.3% vs TC avg
Strong +29% interview lift
Without
With
+29.4%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
21 currently pending
Career history
899
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
46.6%
+6.6% vs TC avg
§102
33.0%
-7.0% vs TC avg
§112
17.0%
-23.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 878 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election without traverse of Group I (claims 1-4) in the reply filed on October 02, 2025 is acknowledged. Thus, claims 5-8 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected invention, there being no allowable generic or linking claim. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-4 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by U.S. Patent 2,848,794 to Roth. Regarding claim 1, Roth discloses a fabrication process for coils (see Fig. 3) to be used in high-temperature operations, the fabrication process comprises: preparing a slurry of castable inorganic composite potting materials (8) in water (in vessel 7); coating a wire (5) with the slurry (8) using a coating device (7/10) to obtain a wet coated wire; winding, the wet coated wire egressed from the coating device (7/10), on a filament winding device (9), in near real-time, to obtain a wet coil (see Fig. 1); and upon drying the wet coil (see Col. 2, lines 59-60), curing a dried coil to obtain a cured coil (see Col. 2, lines 69-72). Regarding claims 2-3, Roth discloses the coated wire in combination with fibers is co-wounded and the fibers are selected from glass fibers, ceramic fibers, or a combination thereof (see Col. 2, lines 19-34). Regarding claim 4, Roth discloses the wire is made of copper (see Col. 4, line 6). Claims 1-4 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by U.S. Patent 5,105,531 to Sawada et al. Regarding claim 1, Sawada disclose a fabrication process for coils (5) to be used in high-temperature operations, the fabrication process comprises: preparing a slurry of castable inorganic composite potting materials (see Col. 2, lines 28-34) in water; coating a wire (1) with the slurry (7) using a coating device (2) to obtain a wet coated wire; winding, the wet coated wire egressed from the coating device (2), on a filament winding device (having coil 5), in near real-time, to obtain a wet coil (see Fig. 1); and upon drying the wet coil (see Col. 4, lines 18-19), curing a dried coil to obtain a cured coil (see Col. 4, lines 19-22). Regarding claims 2-3, Roth discloses the coated wire in combination with fibers is co-wounded and the fibers are selected from glass fibers, ceramic fibers, or a combination thereof (see Col. 2, lines 28-34). Regarding claim 4, Roth disclose the wire is made of copper (see Col. 4, line 65). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Prior art reference cited for general teachings of manufacturing electric coil. Any inquiry concerning this communication or earlier communications from the examiner should be directed to DONGHAI D NGUYEN whose telephone number is (571)272-4566. The examiner can normally be reached M-F 9:00-5:30. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Sunil K. Singh can be reached at 571-272-3460. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /DN/ /DONGHAI D NGUYEN/November 15, 2025 Primary Examiner, Art Unit 3729
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Prosecution Timeline

Feb 20, 2024
Application Filed
Nov 15, 2025
Non-Final Rejection — §102 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
75%
Grant Probability
99%
With Interview (+29.4%)
3y 2m
Median Time to Grant
Low
PTA Risk
Based on 878 resolved cases by this examiner. Grant probability derived from career allow rate.

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