Prosecution Insights
Last updated: October 02, 2026
Application No. 18/584,356

FUEL CELL SYSTEM HYDROGEN TANK LEAK DETECTION

Non-Final OA §103
Filed
Feb 22, 2024
Examiner
NGUYEN, LAM S
Art Unit
Tech Center
Assignee
Ford Global Technologies LLC
OA Round
1 (Non-Final)
79%
Grant Probability
Favorable
1-2
OA Rounds
1m
Est. Remaining
79%
With Interview

Examiner Intelligence

Grants 79% — above average
79%
Career Allowance Rate
1124 granted / 1426 resolved
+18.8% vs TC avg
Minimal +0% lift
Without
With
+0.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 8m
Avg Prosecution
68 currently pending
Career history
1476
Total Applications
across all art units

Statute-Specific Performance

§101
3.2%
-36.8% vs TC avg
§103
46.7%
+6.7% vs TC avg
§102
33.4%
-6.6% vs TC avg
§112
8.0%
-32.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1426 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-3, 5-10, 12-14, 16-19 is/are rejected under 35 U.S.C. 103 as being unpatentable over Yoshiyuki (WO 2005/010427) in view of Thyroff (US 7127937). Regarding to claims 1, 9, 13-14: Yoshiyuki discloses a vehicle comprising: a fuel cell system including a stack (FIG. 1, element 20), a plurality of fuel tanks (FIG. 1, elements 51-54) configured to store pressurized fuel for the stack, a manifold (FIG. 1, elements 31, 31a-d), and a plurality of tank valves (FIG. 1, elements V1-V4) each connected between one of the fuel tanks and the manifold; and a controller programmed to, responsive to an abnormality occurring while sequentially fluidly coupling each of the fuel tanks to the manifold via at least one of the tank valves during a vehicle parked condition, prevent at least one of the fuel tanks from providing fuel to the stack during subsequent operation of the vehicle (page 7, 2nd paragraph: Any one of the hydrogen tanks 51-54 is selected as a hydrogen supply source. Page 5, 6th paragraph: When an abnormality is present in the fuel supply from a tank, the total amount of fuel remaining may be calculated excluding the tank where the abnormality exists). Yoshiyuki however does not teach wherein the abnormality is based to an increase in a value of a thermodynamic property of fuel in the manifold. Thyroff discloses a method for leak detection in a fuel feeding system to feed the fuel from a plurality of tanks to a fuel cell stack via a manifold (FIG. 1), the method comprises detecting an abnormality based to an increase in a value of a thermodynamic property of fuel in the manifold (FIG. 3: The increase in the delta pressure to be greater than the upper limit (72) indicating the tank valve leak (73)). Therefore, it would have been obvious for one having ordinary skill in the art before the effective filing date of the claimed invention to modify the abnormality detection in Yoshiyuki to be based on the increase in the fuel property as disclosed by Thyroff in order to be able to detect a tank valve leak (FIG. 3). Regarding to claim 2: further comprising a plurality of check valves each connected between one of the fuel tanks and the manifold in parallel with one of the tank valves and configured to permit flow of fuel from the manifold to the one of the fuel tanks responsive to the value in the manifold exceeding a value of a thermodynamic property in the one of the fuel tanks (Yoshiyuki: FIG. 1, elements D1-D4). Regarding to claims 3, 10, 13: wherein the controller is further programmed to, responsive to the value in the manifold remaining same during the sequentially fluidly coupling and less than the value in the manifold during previous vehicle operation, prevent at least one of the fuel tanks from providing fuel to the stack during subsequent operation of the vehicle (Thyroff: FIGs. 1-2: In step 46, when the measured pressure is less than the shut down pressure of the previous operation, the secondary valve 26 (FIG. 1) is closed to prevent the fuel tanks (14, 16) from feeding fuel to the fuel cell stack (12)). Regarding to claims 5, 12, 16: wherein the controller is further programmed to generate a message for output regarding the at least one of the fuel tanks (Yoshiyuki: page 5, 6th paragraph: When an abnormality is present, a notification is provided). Regarding to claims 6-8, 17-19: wherein the thermodynamic property is density, pressure, or mass (In both Yoshiyuki and Thyroff, the fuel property is pressure. According to the ideal gas law, pressure and density are directly proportional to each other, wherein density is mass per unit volume). Claim(s) 4, 11, and 15 is/are rejected under 35 U.S.C. 103 as being unpatentable over Yoshiyuki (WO 2005/010427) in view of Thyroff (US 7127937), and further in view of Norman et al. (US 2011/0020716). Yoshiyuki, as modified, discloses the claimed invention as discussed above, except wherein the controller is further programmed to pump fuel from the at least one of the fuel tanks to other of the fuel tanks. Norman et al. discloses a fuel cell system having a plurality of tanks (FIG. 1, elements 41-1, 41-2), a fuel cell stack (FIG. 1, element 13), and a pump for transferring the fluid between the plurality of tanks (Abstract). Therefore, it would have been obvious for one having ordinary skill in the art before the effective filing date of the claimed invention to modify the system in Yoshiyuki, as modified, to be able to transfer fuel between the tanks as discloses by Norman et al. in order to perform recycling and re-pressurization (paragraph [0012]). CONTACT INFORMATION Any inquiry concerning this communication or earlier communications from the examiner should be directed to LAM S NGUYEN whose telephone number is (571)272-2151. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, DOUGLAS RODRIGUEZ, can be reached on 571-431-0716. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://pair-direct.uspto.gov. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /LAM S NGUYEN/ Primary Examiner, Art Unit 2853
Read full office action

Prosecution Timeline

Feb 22, 2024
Application Filed
Aug 12, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
79%
Grant Probability
79%
With Interview (+0.2%)
2y 8m (~1m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1426 resolved cases by this examiner. Grant probability derived from career allowance rate.

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