Prosecution Insights
Last updated: October 27, 2026
Application No. 18/600,506

METHOD OF MAKING COMPONENTS WITH Al-Ti-C METAL MATRIX COMPOSITES AND COMPONENTS MADE THEREFROM

Non-Final OA §112
Filed
Mar 08, 2024
Priority
Mar 08, 2023 — provisional 63/450,950
Examiner
LIANG, ANTHONY M
Art Unit
1734
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Purdue Research Foundation
OA Round
1 (Non-Final)
84%
Grant Probability
Favorable
1-2
OA Rounds
3m
Est. Remaining
93%
With Interview

Examiner Intelligence

Grants 84% — above average
84%
Career Allowance Rate
579 granted / 692 resolved
+18.7% vs TC avg
Moderate +9% lift
Without
With
+9.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 11m
Avg Prosecution
35 currently pending
Career history
737
Total Applications
across all art units

Statute-Specific Performance

§101
0.9%
-39.1% vs TC avg
§103
45.1%
+5.1% vs TC avg
§102
7.6%
-32.4% vs TC avg
§112
32.7%
-7.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 692 resolved cases

Office Action

§112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election without traverse of Group I: claims 1-12 in the reply filed on 6/19/2026 is acknowledged. Claims 13-19 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to nonelected inventions, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on 6/19/2026. Claim Objections Claim 5 is objected to because of the following informalities: In line 1, “method of claim 1” should read –method of claim 1, –. Appropriate correction is required. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-12 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 1 recites the limitation “pure Ti metal or elemental Ti,” which renders the claim indefinite, as it is unclear what the distinction between “pure Ti metal” and “elemental Ti” is. Is “pure Ti metal” not “elemental Ti” and vice versa? Claims 2-12 are dependent on claim 1 and are thus also rejected for the same reason. Claim 8 recites the limitation “precipitation hardening by precipitates of the compound of aluminum with the alloying element and dissolved TiC,” which renders the claim indefinite, because it is unclear how precipitation hardening is performed by precipitates of the compound of aluminum with the alloying element and dissolved TiC. For the purposes of examination, claim 8 is given the broadest reasonable interpretation such that the limitation “precipitation hardening by precipitates of the compound of aluminum with the alloying element and dissolved TiC” is interpreted as –precipitation hardening by forming precipitates of the compound of aluminum with the alloying element and dissolved TiC–. Allowable Subject Matter Claims 1-12 would be allowable if rewritten or amended to overcome the rejection(s) under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), 2nd paragraph, set forth in this Office action. The following is a statement of reasons for the indication of allowable subject matter: Regarding claim 1, the prior art fails to disclose or fairly suggest the method for manufacturing a structural component as recited. In particular, the closest prior art, Wang et al. (US 2019/0194785), hereinafter “Wang,” teaches a method for manufacturing a structural component, the method comprising reacting a salt mixture comprising K2TiF6-KBF4 with molten aluminum to form a first melt, casting an ingot with the first melt, remelting the ingot to form a second melt, forming a powder from the second melt using an atomization process, and fabricating the component utilizing the powder in an additive manufacturing process, wherein the ingot and the powder each comprise an aluminum matrix that contains dispersions of TiB2 particles and Al3Ti particles, the component is a metal matrix composite comprising an aluminum matrix that contains dispersions of TiB2 particles and Al3Ti particles, hwere wherein the metal matrix composite may also include particles of an intermetallic compound of aluminum and at least one alloying element (Abstract, [0007]-[0012], [0019], claims 1-3). However, Wang fails to each or adequately suggest reacting graphite to form the first melt and wherein the cast ingot has an Al-Ti-C metal matrix composite containing TiC particles, as required by claim 1. Thus, claim 1 is distinct over the teachings of the prior art. Claims 2-12 further limit the subject matter of claim 1 and are thus also distinct over the teachings of the prior art. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ANTHONY M LIANG whose telephone number is (571)272-0483. The examiner can normally be reached M-F: 9:00am-5:00pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jonathan Johnson can be reached at (571)272-1177. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ANTHONY M LIANG/Primary Examiner, Art Unit 1734
Read full office action

Prosecution Timeline

Mar 08, 2024
Application Filed
Sep 09, 2026
Non-Final Rejection mailed — §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
84%
Grant Probability
93%
With Interview (+9.2%)
2y 11m (~3m remaining)
Median Time to Grant
Low
PTA Risk
Based on 692 resolved cases by this examiner. Grant probability derived from career allowance rate.

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