Prosecution Insights
Last updated: April 19, 2026
Application No. 18/612,445

ADJUSTABLE VISUAL EFFECTS SIMULATING AUTO DARKENING LENSES IN AUGMENTED REALITY WELDING SYSTEMS

Final Rejection §102§103§DP
Filed
Mar 21, 2024
Examiner
SUN, HAI TAO
Art Unit
2616
Tech Center
2600 — Communications
Assignee
Seabery North America Inc.
OA Round
2 (Final)
73%
Grant Probability
Favorable
3-4
OA Rounds
2y 7m
To Grant
99%
With Interview

Examiner Intelligence

Grants 73% — above average
73%
Career Allow Rate
347 granted / 476 resolved
+10.9% vs TC avg
Strong +27% interview lift
Without
With
+26.6%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
35 currently pending
Career history
511
Total Applications
across all art units

Statute-Specific Performance

§101
6.9%
-33.1% vs TC avg
§103
65.8%
+25.8% vs TC avg
§102
2.3%
-37.7% vs TC avg
§112
15.9%
-24.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 476 resolved cases

Office Action

§102 §103 §DP
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Amendment This office action is responsive to the amendment received 01/14/2026. In the response to the Non-Final Office Action 10/07/2025, the applicant states that claims 1-2, 8-9, and 15-16 have been amended. Claims 1-20 are pending. Claims 1-2, 8-9, and 15-16 have been amended. In summary, claims 1-20 are pending in current application. Response to Arguments Applicant's arguments filed 01/14/2026 have been fully considered but they are not persuasive. Regarding to double patenting rejections, the applicant did not argue the double patenting rejection. The applicant requests the double patenting rejection be held in abeyance until a scope of allowable subject matter is identified. Therefore, the examiner maintains the double patenting rejections. Regarding to claim 15, the applicant argues Hsu does not anticipate a weld training system, comprising control circuitry configured to: in response to determining communication circuitry has received a trigger signal: (i) add a simulated arc to a simulated rendering of a welding environment, and (ii) apply a visual effect to at least a portion of the simulated rendering having the simulated arc, the visual effect simulating a darkening effect of an auto-darkening welding helmet” as recited in claim 15. The arguments have been fully considered, but they are not persuasive. The examiner cannot concur with the applicant for following reasons: Hsu discloses “a weld training system, comprising control circuitry configured to: in response to determining the communication circuitry has received the trigger signal: (i) add a simulated arc to the simulated rendering of the welding environment”. For example, in Fig. 4B and paragraph [0092], Hsu teaches augmented reality; Hsu further teaches a mix of real welding scene and 3D virtual objects; Hsu further more teaches holograms are superimposed and added onto the real scene. In Fig. 4B and paragraph [0093], Hsu teaches the head mounted system 20 displays a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator; Hsu further teaches adding a simulated arc, a simulated weld pool, and a simulated weld to welding environment; Hsu further more teaches rendering the virtual arc and the weld based on the selected welding parameters. Hsu discloses further discloses “(ii) apply a visual effect to at least a portion of the simulated rendering having the simulated arc”. For example, in Fig. 4B and paragraph [0093], Hsu teaches the head mounted system 20 displays a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece; PNG media_image1.png 498 622 media_image1.png Greyscale ; Hsu further teaches a visual effect is applied around the simulated arc in the rendering as illustrated in Fig. 4B; PNG media_image2.png 230 274 media_image2.png Greyscale ; In paragraph [0094], Hsu teaches in response to receiving the augmented reality arc start signal, the augmented reality controller 210 renders the virtual arc, the virtual weld puddle 456 and virtual weld bead 454, and also, projects them to the near-eye display 222 so that the virtual objects blend into the real scene to create a visual illusion and simulation of live arc welding. Hsu further more discloses “ the visual effect simulating a darkening effect of an auto-darkening welding helmet”. For example, in Fig. 2A and paragraph [0051], Hsu teaches an optional auto-darkening lens 226. In paragraph [0058], Hsu teaches the augmented reality controller 210 determines one or more simulated objects to be presented in a field of view through the auto-darkening lens 226. In paragraph [0069], Hsu teaches by using the augmented reality controller 210 and the GPU 218, a photodiode controls the near-eye display 222 directly to create and simulate an auto-darkening effect in the near-eye display 222 for the darkening. In Fig. 4B and paragraph [0093], Hsu teaches the operator configures the welding equipment, i.e. the power source for the welding current; selected welding parameters. In paragraph [0097], Hsu teaches the darkening effect. Regarding to claim 1, the applicant argues that Hsu does not disclose or suggest control circuitry configured to, in response to determining a simulated rendering includes a simulated arc, (i) determine a visual effect to apply to the simulated rendering, and (ii) apply the visual effect to the simulated rendering, the visual effect simulating a darkening effect of an auto-darkening helmet, as set forth in claims 1-7. The arguments have been fully considered, but they are not persuasive. The examiner cannot concur with the applicant for following reasons: Hsu discloses “in response to determining the simulated rendering includes the simulated arc: (i) determine a visual effect to apply to the simulated rendering based on a shade setting or a helmet model setting “. For example, in paragraph [0048], Hsu teaches determining torch angles, speed, and aim; Hsu further teaches determining welding equipment settings, i.e., voltage, amperage, wire speed of the virtual torch as it performs the virtual weld. For example, in Fig. 4B and paragraph [0093], Hsu teaches the head mounted system 20 displays a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece; PNG media_image1.png 498 622 media_image1.png Greyscale ; Hsu further teaches a visual effect is applied around the simulated arc in the rendering as illustrated in Fig. 4B; PNG media_image2.png 230 274 media_image2.png Greyscale . In paragraph [0094], Hsu teaches in response to receiving the augmented reality arc start signal, the augmented reality controller 210 renders the virtual arc, the virtual weld puddle 456 and virtual weld bead 454 and projects them to the near-eye display 222; Hsu further teaches blending the virtual objects into the real scene to create a visual illusion or simulation of live arc welding. In paragraph [0095], Hsu teaches if the operator changes the machine settings on the welding equipment on the fly, the augmented reality controller 210 adjusts the rendered virtual objects. In Fig. 4B and paragraph [0097], Hsu teaches the virtual arc object 464 are rendered densely opaque and used to dim or block the physical arc object to improve visibility of the surrounding areas. In Fig. 11 and paragraph [0138], Hsu teaches the augmented reality controller 210 tracks and generates a simulated arc object in the location of the actual arc in the weld scene; the overlaid simulated arc with visual effect blocks the user's view of the actual arc, which provides partial or complete protection to the user's eyes from arc light. Hsu further discloses “(ii) apply the visual effect to at least a portion of the simulated rendering”. For example, in Fig. 4B and paragraph [0093], Hsu teaches the head mounted system 20 displays a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece; PNG media_image1.png 498 622 media_image1.png Greyscale ; Hsu further teaches a visual effect is applied around the simulated arc in the rendering as illustrated in Fig. 4B; PNG media_image2.png 230 274 media_image2.png Greyscale . In paragraph [0094], Hsu teaches blending the virtual objects into the real scene to create a visual illusion or simulation of live arc welding. In Fig. 4B and paragraph [0097], Hsu teaches the virtual arc object 464 are rendered densely opaque and used to dim or block the physical arc object to improve visibility of the surrounding areas. In Fig. 11 and paragraph [0138], Hsu teaches the augmented reality controller 210 tracks and generates a simulated arc object in the location of the actual arc in the weld scene; Hsu further teaches the overlaid simulated arc with visual effect blocks the user's view of the actual arc, which provides partial or complete protection to the user's eyes from arc light. Hsu further more discloses “ the visual effect simulating a darkening effect of an auto-darkening welding helmet”. For example, in Fig. 2A and paragraph [0051], Hsu teaches an optional auto-darkening lens 226. In paragraph [0058], Hsu teaches the augmented reality controller 210 determines one or more simulated objects to be presented in a field of view through the auto-darkening lens 226. In paragraph [0069], Hsu teaches by using the augmented reality controller 210 and the GPU 218, a photodiode controls the near-eye display 222 directly to create and simulate an auto-darkening effect in the near-eye display 222 for the darkening. In Fig. 4B and paragraph [0093], Hsu teaches the operator configures the welding equipment, i.e. the power source for the welding current; selected welding parameters. In paragraph [0097], Hsu teaches the darkening effect. Meess discloses “to apply to the simulated rendering based on a setting”. For example, in Fig. 3, Fig. 4, and paragraph [0043], Meess teaches generating an image representative of information from the monitoring system based upon the monitored welding parameter, such as current and voltage upon the visual display 2. In paragraph [0064], Meess teaches when performing simulated welding in a simulated setting, the simulated objects include the welding arc, the welding puddle, and the welding coupon/workpiece; the simulated objects are then displayed in a simulation setting. DeKeuster discloses “a setting is a shade setting or a helmet model setting”. For example, in paragraph [0005], DeKeuster teaches adjustable delay controls to lengthen or shorten the amount of time it takes for the helmet to return to a particular shade level following the completion of a weld; DeKeuster further teaches a relatively short delay setting of about 0.5 seconds. In paragraph [0022], DeKeuster teaches protecting a user from sparks and harmful ultraviolet and infrared light during welding. In paragraph [0030], DeKeuster teaches the setting level 408 of a shade parameter, a sensitivity parameter and a delay parameter are displayed as a numerical indicator. Claims 2-7, 9-14, and 16-20 are not allowable due to the similar reasons as discussed above. Double Patenting The nonstatutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A nonstatutory double patenting rejection is appropriate where the conflicting claims are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on nonstatutory double patenting provided the reference application or patent either is shown to be commonly owned with the examined application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. See MPEP § 717.02 for applications subject to examination under the first inventor to file provisions of the AIA as explained in MPEP § 2159. See MPEP § 2146 et seq. for applications not subject to examination under the first inventor to file provisions of the AIA . A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The filing of a terminal disclaimer by itself is not a complete reply to a nonstatutory double patenting (NSDP) rejection. A complete reply requires that the terminal disclaimer be accompanied by a reply requesting reconsideration of the prior Office action. Even where the NSDP rejection is provisional the reply must be complete. See MPEP § 804, subsection I.B.1. For a reply to a non-final Office action, see 37 CFR 1.111(a). For a reply to final Office action, see 37 CFR 1.113(c). A request for reconsideration while not provided for in 37 CFR 1.113(c) may be filed after final for consideration. See MPEP §§ 706.07(e) and 714.13. The USPTO Internet website contains terminal disclaimer forms which may be used. Please visit www.uspto.gov/patent/patents-forms. The actual filing date of the application in which the form is filed determines what form (e.g., PTO/SB/25, PTO/SB/26, PTO/AIA /25, or PTO/AIA /26) should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to www.uspto.gov/patents/apply/applying-online/eterminal-disclaimer. Claims 1-3, 6-10, and 12-14 are rejected on the ground of nonstatutory double patenting as being unpatentable over claims 1, 6-8, 10-11, and 13-14 of U.S. Patent No. US 11514816 B2. Although the claims at issue are not identical, they are not patentably distinct from each other. Application: 18612445 Claim 1 U.S. Patent No. US 11514816 B2 Claim 1 1. A weld training system, comprising: 1. A welding training system, comprising: a display screen configured to display a simulated rendering; and a display screen configured to display a simulated rendering; and control circuitry configured to: control circuitry configured to: determine whether the simulated rendering includes a simulated arc, determine whether the simulated rendering includes a simulated arc, determine a threshold based on a sensitivity setting, in response to determining the simulated rendering includes the simulated arc, in response to determining the simulated rendering includes the simulated arc, determine whether a simulated brightness of the simulated arc is greater than the threshold, in response to determining the simulated brightness of the simulated arc is greater than the threshold, determine a visual effect to apply to the simulated rendering based on a shade setting or a helmet model setting, and determine a visual effect to apply to the simulated rendering based on a shade setting or a helmet model setting, determine a size or location of a portion of the simulated rendering to which the visual effect will be applied based on a realism setting or a difficulty setting, and apply the visual effect to at least a portion of the simulated rendering. apply the visual effect to at least the portion of the simulated rendering. 2. The system of claim 1, wherein the visual effect simulates a darkening effect of an auto- darkening welding helmet. 6. The system of claim 1, wherein the visual effect simulates a darkening effect of an auto-darkening welding helmet. Claims 3, 6-10, and 12-14 Claims 1, 6-8, 10-11, and 13-14 Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-14 are rejected under 35 U.S.C. 103 as being unpatentable over Hsu (US 20160260261 A1) in view of Meess (US 20180130376 A1), and further in view of DeKeuster (US 20160022496 A1). Regarding to claim 1 (Currently Amended), Hsu discloses a weld training system (Fig. 1; [0047]: a head mounted system 20 for welding renders 3D holographic images before, during, and after welding operations; Fig. 1; [0048]: the head mounted system 20 presents a training holographic image or video of the virtual torch 104 welding the workpiece 102; Fig. 4B; [0093]: train operator to practice welding), comprising: a display screen configured to display a simulated rendering (Fig. 4B; [0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator.); and control circuitry configured to ([0030]: the augmented reality controller determines a simulated object to be presented in a field of view; Fig. 3; [0081]: machine readable instructions 300 are executed by one or more processors; the processors are control circuitry; [0112]: processors are configured to implement the system): determine whether the simulated rendering includes a simulated arc (Fig. 4B; [0093]: the head mounted system 20 displays a simulated arc to the operator; Fig. 11; [0133]: the augmented reality controller 210 of FIGS. 2A-2C uses the location of the torch 410 in the scene 1112 to position a simulated arc 1110; [0138]: the augmented reality controller 210 determines, tracks and generates a simulated arc object in the location of the actual arc in the weld scene), in response to determining the simulated rendering includes the simulated arc: (i) determine a visual effect to apply to the simulated rendering based on a shade setting or a helmet model setting (“or” indicates one of elements is optional; [0048]: determine torch angles, speed, and aim; determine welding equipment settings, i.e., voltage, amperage, wire speed of the virtual torch as it performs the virtual weld; Fig. 4B; [0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator; [0094]: in response to receiving the augmented reality arc start signal, the augmented reality controller 210 renders the virtual arc, the virtual weld puddle 456 and virtual weld bead 454 and projects them to the near-eye display 222; blend the virtual objects into the real scene to create a visual illusion or simulation of live arc welding; [0095]: if the operator changes the machine settings on the welding equipment on the fly, the augmented reality controller 210 adjusts the rendered virtual objects; Fig. 4B; [0097]: the virtual arc object 464 are rendered densely opaque and used to dim or block the physical arc object to improve visibility of the surrounding areas; Fig. 11; [0138]: the augmented reality controller 210 tracks and generates a simulated arc object in the location of the actual arc in the weld scene; the overlaid simulated arc with visual effect blocks the user's view of the actual arc, which provides partial or complete protection to the user's eyes from arc light), and (ii) apply the visual effect to at least a portion of the simulated rendering ([0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real work piece in front of the operator; [0094]: blend the virtual objects into the real scene to create a visual illusion or simulation of live arc welding; Fig. 4B; [0097]: the virtual arc object 464 are rendered densely opaque and used to dim or block the physical arc object to improve visibility of the surrounding areas; Fig. 11; [0138]: the augmented reality controller 210 tracks and generates a simulated arc object in the location of the actual arc in the weld scene; the overlaid simulated arc with visual effect blocks the user's view of the actual arc, which provides partial or complete protection to the user's eyes from arc light), the visual effect simulating a darkening effect of an auto-darkening welding helmet (Hsu; Fig. 2A; [0051]: an optional auto-darkening lens 226; [0058]: the augmented reality controller 210 determines one or more simulated objects to be presented in a field of view through the auto-darkening lens 226; [0069]: a photodiode controls the near-eye display 222 directly to create an auto-darkening effect in the near-eye display 222 for the darkening; Fig. 4B; [0093]: the operator configures the welding equipment, i.e. the power source for the welding current; selected welding parameters; [0097]: the darkening effect). Hsu fails to explicitly disclose to apply to the simulated rendering based on a shade setting. In same field of endeavor, Meess teaches to apply to the simulated rendering based on a setting (Fig. 3; Fig. 4; [0043]: generate an image representative of information from the monitoring system based upon the monitored welding parameter, such as current and voltage upon the visual display 2; [0064]: when performing simulated welding in a simulated setting, the simulated objects include the welding arc, the welding puddle, and the welding coupon/workpiece; the simulated objects are then displayed in a simulation setting). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify Hsu to include to apply to the simulated rendering based on a shade setting or a helmet model setting as taught by Meess. The motivation for doing so would have been to perform simulated welding; to display the welding environment; to practice setting up the welding power supply as taught by Meess in paragraphs [0064], [0065], and [0101]. Hsu in view of Meess fails to explicitly disclose a setting is a shade setting. In same field of endeavor, DeKeuster teaches a setting is a shade setting or a helmet model setting ([0005]: adjustable delay controls to lengthen or shorten the amount of time it takes for the helmet to return to a particular shade level following the completion of a weld; a relatively short delay setting of about 0.5 seconds; [0022]: protect a user from sparks and harmful ultraviolet and infrared light during welding; [0030]: the setting level 408 of a shade parameter, a sensitivity parameter and a delay parameter are displayed as a numerical indicator). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify Hsu in view of Meess to include a setting is a shade setting or a helmet model setting as taught by DeKeuster. The motivation for doing so would have been to protect a user from viewing a larger, hotter weld until it has cooled; to protect a user from sparks and harmful ultraviolet and infrared light during welding; to display the setting level of a shade parameter, a sensitivity parameter and a delay parameter as taught by DeKeuster in paragraphs [0005], [0022], and [0030]. Regarding to claim 2 (Currently Amended), Hsu in view of Meess and DeKeuster discloses the system of claim 1, wherein the control circuitry is configured to determine the visual effect to apply to the simulated rendering based on a setting (Meess; Fig. 3; Fig. 4; [0043]: generate an image representative of information from the monitoring system based upon the monitored welding parameter, such as current and voltage upon the visual display 2; [0064]: when performing simulated welding in a simulated setting, the simulated objects include the welding arc, the welding puddle, and the welding coupon/workpiece; the simulated objects are then displayed in a simulation setting). Hsu in view of Meess and DeKeuste further discloses a setting is a shade setting (DeKeuster; [0005]: adjustable delay controls to lengthen or shorten the amount of time it takes for the helmet to return to a particular shade level following the completion of a weld; a relatively short delay setting of about 0.5 seconds; [0022]: protect a user from sparks and harmful ultraviolet and infrared light during welding; [0030]: the setting level of a shade parameter, a sensitivity parameter and a delay parameter are displayed as a numerical indicator). Same motivation of claim 1 is applied here. Regarding to claim 3 (Original), Hsu in view of Meess and DeKeuster discloses the system of claim 2, wherein the control circuitry is configured to determine the visual effect to apply to the simulated rendering based on the helmet model setting (Hsu; Fig. 4B; [0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator; [0094]: in response to receiving the augmented reality arc start signal, the augmented reality controller 210 renders the virtual arc, the virtual weld puddle 456 and virtual weld bead 454 and projects them to the near-eye display 222; blend the virtual objects into the real scene to create a visual illusion or simulation of live arc welding; [0095]: if the operator changes the machine settings on the welding equipment on the fly, the augmented reality controller 210 adjusts the rendered virtual objects; Fig. 4B; [0097]: the virtual arc object 464 are rendered densely opaque and used to dim or block the physical arc object to improve visibility of the surrounding areas; Fig. 11; [0138]: the augmented reality controller 210 tracks and generates a simulated arc object in the location of the actual arc in the weld scene; the overlaid simulated arc with visual effect blocks the user's view of the actual arc, which provides partial or complete protection to the user's eyes from arc light), the helmet model setting comprises a type of welding helmet (Hsu; [0069]: auto-darkening lens; when the welding arc is present, the lens may be darkened to protect the wearer's eyes and when the welding arc is not present, the lens may be lightened so that wearer can see his/her surrounding environment; [0070]: auto-darkening lens 226 are included in a welding helmet). Hsu in view of Meess and DeKeuster further discloses wherein the control circuitry is configured to determine the visual effect to apply to the simulated rendering based on the helmet model setting (Meess; Fig. 3; Fig. 4; [0043]: generate an image representative of information from the monitoring system based upon the monitored welding parameter, such as current and voltage upon the visual display 2; [0066]: depending on the type of welding helmet 440, either the visual cues or both the visual cues and video of the welding environment 480 are sent to the face-mounted display 440A; in the case where the welding helmet includes a see-through lens, e.g., an auto-darkening lens, the video cues are mapped and transmitted to the combiner so as to match the field of view of the user through the face-mounted display 440A.), the helmet model setting comprises a type of welding helmet (Meess; [0066]: depending on the type of welding helmet 440, either the visual cues or both the visual cues and video of the welding environment 480 are sent to the face-mounted display 440A; in the case where the welding helmet includes a see-through lens, e.g., an auto-darkening lens, the video cues are mapped and transmitted to the combiner so as to match the field of view of the user through the face-mounted display 440A.). The same motivation of claim 1 is applied here. Regarding to claim 4 (Original), Hsu in view of Meess and DeKeuster discloses the weld training system of claim 3, further comprising a simulated welding helmet having the display screen, and control circuitry (Hsu; [0069]: auto-darkening lens; when the welding arc is present, the lens may be darkened to protect the wearer's eyes and when the welding arc is not present, the lens may be lightened so that wearer can see his/her surrounding environment; [0070]: auto-darkening lens 226 are included in a welding helmet; Fig. 3; [0081]: machine readable instructions 300 are executed by one or more processors; the processors are control circuitry; Fig. 4B; [0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator; Fig. 4D; [0100]: a simulated object, e.g., one or more lasers used in welding and/or cutting operations, are displayed on the head mounted display; [0103]: the head mounted system 20 project virtual objects simulating the laser output, such as the focal point 470 and the laser envelope 472; [0112]: processors are configured to implement the system). Regarding to claim 5 (Original), Hsu in view of Meess and DeKeuster discloses the weld training system of claim 4, wherein the simulated welding helmet further comprises a camera configured to capture an image of a surrounding environment (Hsu; [0039]: time of flight camera, and/or stereo vision cameras; [0051]: cameras; as outward facing 3D depth camera; [0058]: the augmented reality controller 210 also receives one or more images from one or more optical sensors such as the cameras), the control circuitry being further configured to generate the simulated rendering based on the image (Hsu; Fig. 4B; [0092]: the view is a mix of real welding scene and a 3D virtual objects or holograms superimposed onto the real scene; [0094]: in response to receiving the augmented reality arc start signal, the augmented reality controller 210 renders the virtual arc, the virtual weld puddle 456 and virtual weld bead 454, and also, projects them to the near-eye display 222). Regarding to claim 6 (Original), Hsu in view of Meess and DeKeuster discloses the system of claim 1, wherein the control circuitry is further configured to: determine a threshold based on a sensitivity setting (Hsu; [0061]: a filter mitigates light at the arc light wavelengths; [0062]: the near infrared spectra of arc shows peak intensity around 914 nm; the peak arc intensity wavelength; [0096]: optical filter receives only the laser wavelength and rejects the others, such as from the intense arc; [0103]: an eye protection lens filter out the wavelength of the specific material processing laser), in response to determining the simulated rendering includes the simulated arc, determine whether a simulated brightness of the simulated arc is greater than the threshold (Hsu; [0061]: ToF camera may perform well in both low-light and bright-light conditions; [0069]: a photodiode controls the near-eye display 222 directly to create an auto-darkening effect in the near-eye display 222; block intense arc light; [0096]: optical filter receives only the laser wavelength and rejects the others, such as from the intense arc), and in response to determining the simulated brightness of the simulated arc is greater than the threshold, determine and apply the visual effect (Hsu; [0069]: a photodiode controls the near-eye display 222 directly to create an auto-darkening effect in the near-eye display 222; block ultraviolet and infrared and intense arc light; [0096]: optical filter receives only the laser wavelength and rejects the others, such as from the intense arc; Fig. 4B; [0097]: the virtual arc object 464 can be rendered densely opaque and used to dim or block the physical arc object to improve visibility of the surrounding areas). Hsu in view of Meess and DeKeuster further discloses: in response to determining the simulated rendering includes the simulated arc, determine whether a simulated brightness of the simulated arc is greater than the threshold (DeKeuster; Fig. 1; [0022]: control the shade level of the lens 102; an auto-darkening lens 102 that protects a user from sparks and harmful ultraviolet and infrared light during welding), and in response to determining the simulated brightness of the simulated arc is greater than the threshold, determine and apply the visual effect (DeKeuster; Fig. 1; [0022]: control the shade level of the lens 102). The same motivation of claim 1 is applied here. Regarding to claim 7 (Original), Hsu in view of Meess and DeKeuster discloses the system of claim 1, wherein the control circuitry is further configured to: determine a size or location of the portion of the simulated rendering to which the visual effect will be applied based on a realism setting or a difficulty setting (or is optional; Hsu; [0048]: determine torch angles, speed, and aim; determine welding equipment settings, i.e., voltage, amperage, wire speed of the virtual torch as it performs the virtual weld; [0068]: the virtual objects are blended in the proper locations and orientation of real scene based on the 3D measurement from depth cameras; [0071]: improves the computed accuracy of locations of virtual objects in the display; [0072]: the augmented reality controller 210 generates a simulated object for display that indicates a next weld to be performed at a first location in the weld environment), and apply the visual effect to at least the portion of the simulated rendering (Hsu; [0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real work piece in front of the operator; [0094]: blend the virtual objects into the real scene to create a visual illusion or simulation of live arc welding; Fig. 4B; [0097]: the virtual arc object 464 are rendered densely opaque and used to dim or block the physical arc object to improve visibility of the surrounding areas; Fig. 11; [0138]: the augmented reality controller 210 tracks and generates a simulated arc object in the location of the actual arc in the weld scene; the overlaid simulated arc with visual effect blocks the user's view of the actual arc, which provides partial or complete protection to the user's eyes from arc light). Regarding to claim 8 (Currently Amended), Hsu discloses a method (Fig. 1; [0047]: a head mounted system 20 for welding renders 3D holographic images before, during, and after welding operations; Fig. 1; [0048]: the head mounted system 20 presents a training holographic image or video of the virtual torch 104 welding the workpiece 102; Fig. 4B; [0093]: train operator to practice welding), comprising: The rest claim limitations are similar to claim limitation recited in claim 1. Therefore, same rational used to reject claim 1 is also used to reject claim 8. Regarding to claim 9 (Currently Amended), Hsu in view of Meess and DeKeuster discloses the method of claim 8, The rest claim limitations are similar to claim limitations recited in claim 2. Therefore, same rational used to reject claim 2 is also used to reject claim 9. Regarding to claim 10 (Original), Hsu in view of Meess and DeKeuster discloses the method of claim 9, The rest claim limitations are similar to claim limitations recited in claim 3. Therefore, same rational used to reject claim 3 is also used to reject claim 10. Regarding to claim 11 (Original), Hsu in view of Meess and DeKeuster discloses the method of claim 10, The rest claim limitations are similar to claim limitations recited in claim 4. Therefore, same rational used to reject claim 4 is also used to reject claim 11. Regarding to claim 12 (Original), Hsu in view of Meess and DeKeuster discloses the method of claim 11, further comprising: The rest claim limitations are similar to claim limitations recited in claim 5. Therefore, same rational used to reject claim 5 is also used to reject claim 12. Regarding to claim 13 (Original), Hsu in view of Meess and DeKeuster discloses the method of claim 8, further comprising: The rest claim limitations are similar to claim limitations recited in claim 6. Therefore, same rational used to reject claim 6 is also used to reject claim 13. Regarding to claim 14 (Original), Hsu in view of Meess and DeKeuster discloses the method of claim 8, further comprising: The rest claim limitations are similar to claim limitations recited in claim 7. Therefore, same rational used to reject claim 7 is also used to reject claim 14. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 15 and 17-20 are rejected under 35 U.S.C. 102 (a) (1) as being anticipated by Hsu (US 20160260261 A1). Regarding to claim 15 (Currently Amended), Hsu discloses a weld training system (Fig. 1; [0047]: a head mounted system 20 for welding renders 3D holographic images before, during, and after welding operations; Fig. 1; [0048]: the head mounted system 20 presents a training holographic image or video of the virtual torch 104 welding the workpiece 102; Fig. 4B; [0093]: train operator to practice welding), comprising: a display screen configured to display a simulated rendering of a welding environment (Fig. 4B; [0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator.); communication circuitry in communication with a welding tool (Fig. 1; [0047]: a head mounted system 20 for welding renders 3D holographic images before, during, and after welding operations; [0054]: transmit control signals for controlling the torch 112; communication interface 206 receives physical layer signals via antenna 202 or port 204; Fig. 4B; [0093]: the communications interface 206 and the port 204); and control circuitry configured to ([0030]: the augmented reality controller determines a simulated object to be presented in a field of view; Fig. 3; [0081]: machine readable instructions 300 are executed by one or more processors; the processors are control circuitry; [0112]: processors are configured to implement the system): determine whether the communication circuitry has received a trigger signal representative of a trigger pull from the welding tool (Fig. 4B; [0093]: when the trigger is pulled on the torch by the operator, instead of turning on the power supply output and feeding wire, the trigger sends an augmented reality (AR) arc start signal to the augmented reality controller 210 via the communications interface 206 and the port 204), and in response to determining the communication circuitry has received the trigger signal: (i) add a simulated arc to the simulated rendering of the welding environment (Fig. 4B; [0092]: augmented reality; a mix of real welding scene and a 3D virtual objects; holograms are superimposed onto the real scene; Fig. 4B; [0093]: the head mounted system 20 displays a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator; add a simulated arc, a simulated weld pool, and a simulated weld to welding environment; render the virtual arc and the weld based on the selected welding parameters), and (ii) apply a visual effect to at least a portion of the simulated rendering having the simulated arc (Fig. 4B; [0093]: the head mounted system 20 displays a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece; PNG media_image1.png 498 622 media_image1.png Greyscale ; a visual effect is applied around the simulated arc in the rendering as illustrated in Fig. 4B; PNG media_image2.png 230 274 media_image2.png Greyscale ; [0094]: in response to receiving the augmented reality arc start signal, the augmented reality controller 210 renders the virtual arc, the virtual weld puddle 456 and virtual weld bead 454, and also, projects them to the near-eye display 222 so that the virtual objects blend into the real scene to create a visual illusion and simulation of live arc welding), the visual effect simulating a darkening effect of an auto-darkening welding helmet (Hsu; Fig. 2A; [0051]: an optional auto-darkening lens 226; [0058]: the augmented reality controller 210 determines one or more simulated objects to be presented in a field of view through the auto-darkening lens 226; [0069]: by using the augmented reality controller 210 and the GPU 218, a photodiode controls the near-eye display 222 directly to create and to simulate an auto-darkening effect in the near-eye display 222 for the darkening ; Fig. 4B; [0093]: the operator configures the welding equipment, i.e. the power source for the welding current; selected welding parameters; [0097]: the darkening effect). Regarding to claim 17 (Currently Amended), Hsu discloses the system of claim 15, further comprising a simulated welding helmet having the display screen, communication circuitry, and control circuitry (Hsu; [0054]: transmit control signals for controlling the torch 112; communication interface 206 receives physical layer signals via antenna 202 or port 204; [0069]: auto-darkening lens; when the welding arc is present, the lens are darkened to protect the wearer's eyes; when the welding arc is not present, the lens are lightened so that wearer can see his/her surrounding environment; [0070]: auto-darkening lens 226 are included in a welding helmet; Fig. 3; [0081]: machine readable instructions 300 are executed by one or more processors; the processors are control circuitry; Fig. 4B; [0093]: the head mounted system 20 displays to the operator a simulated arc, a simulated weld pool, and a simulated weld overlaid onto the real workpiece in front of the operator; the communications interface 206 and the port 204; Fig. 4D; [0100]: a simulated object, e.g., one or more lasers used in welding and/or cutting operations, are displayed on the head mounted display; [0103]: the head mounted system 20 project virtual objects simulating the laser output, such as the focal point 470 and the laser envelope 472; [0112]: processors are configured to implement the system). Regarding to claim 18 (Original), Hsu discloses the system of claim 17, The rest claim limitations are similar to claim limitations recited in claim 5. Therefore, same rational used to reject claim 5 is also used to reject claim 18. Regarding to claim 19 (Original), Hsu discloses the system of claim 18, further comprising the welding tool comprising a trigger (Hsu; Fig. 4B; [0093]: the trigger is pulled on the torch by the operator; [0095]: release of the trigger by the weld operator; [0104]: re-enabling the trigger of the torch). Regarding to claim 20 (Original), Hsu discloses the system of claim 19, wherein the welding tool comprises a welding torch configured for gas metal arc welding (GMAW) (Hsu; [0062]: blend GMAW welding; [0095]: selected shielding gas; [0101]: laser-GMAW hybrid welding; [0103]: the gas envelope for a laser powder process). Claim 16 rejected under 35 U.S.C. 103 as being unpatentable over Hsu (US 20160260261 A1) in view of Meess (US 20180130376 A1), and further in view of DeKeuster (US 20160022496 A1). Regarding to claim 16 (Currently Amended), Hsu in view of Meess and DeKeuster discloses the system of claim 15, The rest claim limitations are similar to claim limitations recited in claim 2. Therefore, the same rational used to reject clam 2 is also used to reject claim 16. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to Hai Tao Sun whose telephone number is (571)272-5630. The examiner can normally be reached 9:00AM-6:00PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Daniel Hajnik can be reached at 5712727642. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /HAI TAO SUN/Primary Examiner, Art Unit 2616
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Prosecution Timeline

Mar 21, 2024
Application Filed
Oct 03, 2025
Non-Final Rejection — §102, §103, §DP
Jan 14, 2026
Response Filed
Jan 24, 2026
Final Rejection — §102, §103, §DP (current)

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