Prosecution Insights
Last updated: August 06, 2026
Application No. 18/614,325

Hot Swappable Power System

Final Rejection §103
Filed
Mar 22, 2024
Priority
Mar 23, 2023 — provisional 63/491,898
Examiner
MELFI, OLIVIA MASON
Art Unit
1729
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Black-I Robotics Inc.
OA Round
4 (Final)
66%
Grant Probability
Favorable
5-6
OA Rounds
1y 0m
Est. Remaining
90%
With Interview

Examiner Intelligence

Grants 66% — above average
66%
Career Allowance Rate
27 granted / 41 resolved
+0.9% vs TC avg
Strong +25% interview lift
Without
With
+24.6%
Interview Lift
resolved cases with interview
Typical timeline
3y 4m
Avg Prosecution
34 currently pending
Career history
80
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
63.5%
+23.5% vs TC avg
§102
12.8%
-27.2% vs TC avg
§112
21.2%
-18.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 41 resolved cases

Office Action

§103
DETAILED ACTION This Office Action is responsive to the March 30th, 2026 arguments and remarks (“Remarks”). Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Amendments In response to the amendments received in the Remarks on March 30th, 2026: Claims 1, 3-4, 6-7, 9-14, 16-21, and 23 are pending in the current application. Claims 1, 10, and 17 have been amended. Claims 2, 5, 8, 15 and 21-22 have been cancelled. Claims 1, 10, and 17 have been amended to emphasize that the conveyor rollers extend perpendicularly to the length of the battery tray slot. This amendment is supported by Applicant’s original disclosure, including at least paragraph [0040] of Applicant’s own PG Publication. The previous objection to the claims has been overcome in light of the amendment. Response to Arguments Applicant’s arguments filed with the Remarks on March 30th, 2026 with respect to Claims 1, 3-4, 6-7, 9-14, 16-21, and 23 are acknowledged, however, Applicant’s arguments are not persuasive. Applicant’s argument that the prior art of record fails to disclose wherein the conveyor rollers extend perpendicularly to the length of the battery tray slot across opposite sides of each battery tray slot is not persuasive. Specifically, Applicant argues that because Kong discloses the conveyor rollers extending along the longitudinal direction of the battery tray slot, Kong can therefore not be used to modify the hot-swappable power module of Altman to read on the instantly claimed hot-swappable power module. This argument is not persuasive. First, and as outlined in the Non-Final Rejection mailed on September 30th, 2025, Altman does disclose conveyor rollers of each battery tray slot for rolling the battery tray into and out of electrical coupling in an engaged position ([0064]). Second, the skilled artisan would recognize that the longitudinal direction of Kong (and Altman) reads on the width direction of the instantly claimed battery tray. And, therefore, the longitudinal direction of Kong (and Altman) reads on the instantly claimed direction perpendicular to the length of the battery tray slot. Thereby, a person having ordinary skill in the art would have found it obvious to modify the hot-swappable power module of Altman to include the conveyor rollers of Kong such that the battery tray can be rolled into and out of electrical coupling in an engaged position. Therefore, the rejection of record is maintained. Any modification to the rejection is as necessitated by the amendment. Prior Art Previously cited Altman US PG Publication 2018/0104829 (“Altman”) Previously cited Kong US PG Publication 2020/0287182 (“Kong”) Previously cited Feng US PG Publication 2021/0151808 (“Feng”) Claim Rejections - 35 USC § 103 The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office Action. Claims 1, 3-4, 6-7, and 9 are rejected under 35 U.S.C. 103 as being unpatentable over Altman US PG Publication 2018/0104829 in view of Kong US PG Publication 2020/0287182 and Feng US PG Publication 2021/0151808. Regarding Claim 1, Altman discloses a hot-swappable power system (system for improved power supply including batteries that can be hot-swapped [0043]) comprising: a hot-swappable power module 400 (i.e. field replaceable battery) that includes one or more batteries (at least one battery cell) (Fig. 4A, [0043], [0053], [0064]) and is configured to provide electrical power to an autonomous robotic system (i.e. mobile manipulation robot) ([0064]), wherein the hot-swappable power module 400 includes a battery tray (see annotated Fig. 5B, wherein a battery tray is defined as the space where the battery is inserted within the walls of the battery powered device) with a battery tray slot (i.e. position within a cavity of the battery tray) with a plurality of conveyor rollers 440A, 440B, 420A, 420B (including both pairs of wheels 440A, 440B and the connection rails 420A, 420B which are used to convey the battery into the cavity) ([0055]-[0064]); and a power module receiver (i.e. mobile base) configured to receive the hot-swappable power module and releasably electrically couple the hot-swappable power module to a primary energy source (i.e. at least one battery cell of field replaceable battery 400 to power supply circuitry of the battery powered device) of the autonomous robotic system (via blind mate connectors 450 and 550 when the field replaceable battery 400 is installed in the cavity within the mobile base) ([0063]-[0064]), and wherein the autonomous robotic system includes an autonomous mobile robot ([0017]). While Altman does not explicitly define a plurality of battery tray slots, the skilled artisan would recognize that Altman discloses additional batteries 575 for supplying power to the battery while the field replaceable battery 400 is being hot-swapped ([0063], [0132]) and that these additional batteries 575 are housed in a position within a cavity (see annotated Fig. 5B). Altman also teaches that the use of the conveyor roller system via sets of two or more wheels aligned to provide movement while maintaining stability of the battery in an upright position allows for heavy batteries to be inserted into a position within a cavity ([0054]). Therefore, it would have been obvious to a person having ordinary skill in the art before the effective filing date of the instant application that the additional batteries of Altman would also include a battery tray slot within the battery tray (resulting in a plurality of battery tray slots) with a plurality of conveyor rollers such that heavy batteries can be inserted in the battery tray slots, as taught by Altman. PNG media_image1.png 839 1499 media_image1.png Greyscale Annotated Figure 5 of Altman While Altman discloses wherein the plurality of conveyor rollers 440A, 440B, 420A, 420B of each battery tray slot roll the battery tray into and out of electrical coupling (i.e. engaged position) with the primary energy source of the autonomous robotic system (i.e. once the field replaceable battery 400 is fully inserted into the engaged position within the cavity, an electrical connection may be established) ([0064]), Altman fails to explicitly disclose wherein the plurality of conveyor rollers are disposed along on an interior bottom surface of each battery tray slot with individual conveyor rollers extending across opposite sides of each battery tray slot such that the battery tray rolls over a top surface defined by the plurality of conveyor rollers of a respective battery tray slot. However, Kong discloses a battery pack with a plurality of battery modules and a battery tray for mounting the plurality of battery modules (Abstract, [0013]). Kong teaches the use of multiple battery tray slots within a battery tray for accommodating the plurality of battery modules, such that the battery modules may be coupled to the battery tray by sliding along a width of the battery module through the use of sliding guide rails (such as sliding rail 120) and corresponding sliding guide protrusions (such as sliding groove 126) (Figs. 1-2, [0013]-[0017], [0034]-[0045]) located along the upper, lower, left, and right sides of the battery and the battery tray slots (and along the entire width of the battery tray slot) in order to ensure coupling, allow for the use of a plurality of battery modules within the device, and allow for surface contact between adjacent battery modules (Fig. 2, [0041]-[0043]). Additionally, this method of coupling the plurality of battery modules to the battery tray allows for sufficient mounting of the battery modules ([0015]) while also accommodating substitution of battery modules ([0078]). PNG media_image2.png 835 1388 media_image2.png Greyscale Annotated Figure 1 of Kong Therefore, it would have been obvious to a person having ordinary skill in the art prior to the effective filing date of the instant application to modify the hot-swappable power system of Altman such that the plurality of conveyor rollers are disposed along on an interior bottom, left, right, and upper surface of each battery tray slot with individual conveyor rollers extending perpendicularly to the length (i.e. along the width) of the battery tray slot across opposite sides of each battery tray slot such that the battery tray rolls over a top surface defined by the plurality of conveyor rollers of a respective battery tray slot allowing for the battery modules to be sufficiently mounted to the battery tray while maintaining the ability to substitute battery modules in order to ensure coupling, allow for the use of a plurality of battery modules within the device, and allow for surface contact between adjacent battery modules, as taught by Kong. While Altman discloses wherein the power module receiver is configured to electrically couple the hot-swappable power module to an autonomous mobile robot and a robot arm system ([0064]), Altman in view of Kong fails to explicitly disclose separate electrical connections associated with each of the autonomous mobile robot and the robotic arm system. However, Feng discloses a power battery pack (Abstract). Feng teaches that various devices are individually electrically connected to the power battery pack to improve safety (Abstract, [0013]). Therefore, it would have been obvious to a person having ordinary skill in the art before the effective filing date of the instant application to modify the power system of Altman in view of Kong such that separate electrical connections are associated with each of the devices within the autonomous robotic system, including the autonomous mobile robot and the robotic arm system, in order to improve safety, as taught by Feng. Regarding Claim 3, Altman in view of Kong and Feng teaches the instantly claimed hot-swappable power system of Claim 1, and Altman discloses wherein the autonomous mobile robot is powered by the primary energy source ([0017], [0064]). Regarding Claim 4, Altman in view of Kong and Feng teaches the instantly claimed hot-swappable power system of Claim 3, and Altman discloses wherein the hot-swappable power module is configured to provide the electrical power to the primary energy source of the autonomous mobile robot ([0017], [0064]). Regarding Claim 6, Altman in view of Kong and Feng teaches the instantly claimed hot-swappable power system of Claim 1, and Altman discloses wherein the robotic arm system is powered by the primary energy source (the at least one battery cell of field replaceable battery 400 powers the battery powered device which comprises the manipulator arm) ([0018], [0064]). Regarding Claim 7, Altman in view of Kong and Feng teaches the instantly claimed hot-swappable power system of Claim 6, and Altman discloses wherein the hot-swappable power module is configured to provide the electrical power to the primary energy source of the robotic arm system ([0018], [0064]). Regarding Claim 9, Altman in view of Kong and Feng teaches the instantly claimed hot-swappable power system of Claim 1, and while Altman does not explicitly disclose wherein the power module receiver is configured to releasably receive the battery tray, Altman does teach that it is beneficial to be able to insert and remove the batteries, contained within the battery tray, based on their charge status in order to maintain operation ([0066]-[0067], [0132]). Therefore, it would have been obvious to a person having ordinary skill in the art before the effective filing date of the instant application to modify the power system of Altman in view of Kong and Feng such that the power module receiver is configured to releasably receive the battery tray such that the batteries held within the battery tray can be readily inserted and removed to maintain operation, as taught by Altman. Claims 10-14, 16-21, and 23 are rejected under 35 U.S.C. 103 as being unpatentable over Altman US PG Publication 2018/0104829 in view of Kong US PG Publication 2020/0287182. Regarding Claims 10 and 17, Altman discloses a hot-swappable power system (system for improved power supply including batteries that can be hot-swapped [0043]) comprising: a hot-swappable power module 400 (i.e. field replaceable battery) that includes one or more batteries (at least one battery cell) (Fig. 4A, [0043], [0053], [0064]) and is configured to provide electrical power to an autonomous robotic system (i.e. mobile manipulation robot) ([0064]), wherein the hot-swappable power module 400 includes a battery tray (see annotated Fig. 5B, wherein a battery tray is defined as the space where the battery is inserted within the walls of the battery powered device) with a battery tray slot (i.e. position within a cavity of the battery tray) with a plurality of conveyor rollers 440A, 440B, 420A, 420B (including both pairs of wheels 440A, 440B and the connection rails 420A, 420B which are used to convey the battery into the cavity) ([0055]-[0064]); and a power module receiver (i.e. mobile base) configured to receive the hot-swappable power module and releasably electrically couple the hot-swappable power module to a primary energy source (i.e. at least one battery cell of field replaceable battery 400 to power supply circuitry of the battery powered device) of the autonomous robotic system (via blind mate connectors 450 and 550 when the field replaceable battery 400 is installed in the cavity within the mobile base) ([0063]-[0064]), and wherein the autonomous robotic system includes an autonomous mobile robot ([0017]). While Altman does not explicitly define a plurality of battery tray slots, the skilled artisan would recognize that Altman discloses additional batteries 575 for supplying power to the battery while the field replaceable battery 400 is being hot-swapped ([0063], [0132]) and that these additional batteries 575 are housed in a position within a cavity (see annotated Fig. 5B). Altman also teaches that the use of the conveyor roller system via sets of two or more wheels aligned to provide movement while maintaining stability of the battery in an upright position allows for heavy batteries to be inserted into a position within a cavity ([0054]). Therefore, it would have been obvious to a person having ordinary skill in the art before the effective filing date of the instant application that the additional batteries of Altman would also include a battery tray slot within the battery tray (resulting in a plurality of battery tray slots) with a plurality of conveyor rollers such that heavy batteries can be inserted in the battery tray slots, as taught by Altman. While Altman discloses wherein the plurality of conveyor rollers 440A, 440B, 420A, 420B of each battery tray slot roll the battery tray into and out of electrical coupling (i.e. engaged position) with the primary energy source of the autonomous robotic system (i.e. once the field replaceable battery 400 is fully inserted into the engaged position within the cavity, an electrical connection may be established) ([0064]), Altman fails to explicitly disclose wherein the plurality of conveyor rollers are disposed along on an interior bottom surface of each battery tray slot with individual conveyor rollers extending across opposite sides of each battery tray slot such that the battery tray rolls over a top surface defined by the plurality of conveyor rollers of a respective battery tray slot. However, Kong discloses a battery pack with a plurality of battery modules and a battery tray for mounting the plurality of battery modules (Abstract, [0013]). Kong teaches the use of multiple battery tray slots within a battery tray for accommodating the plurality of battery modules, such that the battery modules may be coupled to the battery tray by sliding along a width of the battery module through the use of sliding guide rails (such as sliding rail 120) and corresponding sliding guide protrusions (such as sliding groove 126) (Figs. 1-2, [0013]-[0017], [0034]-[0045]) located along the upper, lower, left, and right sides of the battery and the battery tray slots (and along the entire width of the battery tray slot) in order to ensure coupling, allow for the use of a plurality of battery modules within the device, and allow for surface contact between adjacent battery modules (Fig. 2, [0041]-[0043]). Additionally, this method of coupling the plurality of battery modules to the battery tray allows for sufficient mounting of the battery modules ([0015]) while also accommodating substitution of battery modules ([0078]). Therefore, it would have been obvious to a person having ordinary skill in the art prior to the effective filing date of the instant application to modify the hot-swappable power system of Altman such that the plurality of conveyor rollers are disposed along on an interior bottom, left, right, and upper surface of each battery tray slot with individual conveyor rollers extending perpendicularly to the length (i.e. across the width) of the battery tray slot across opposite sides of each battery tray slot such that the battery tray rolls over a top surface defined by the plurality of conveyor rollers of a respective battery tray slot allowing for the battery modules to be sufficiently mounted to the battery tray while maintaining the ability to substitute battery modules in order to ensure coupling, allow for the use of a plurality of battery modules within the device, and allow for surface contact between adjacent battery modules, as taught by Kong. Regarding Claim 11, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 10, and Altman discloses wherein the autonomous mobile robot is powered by the primary energy source ([0017], [0064]). Regarding Claim 12, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 11, and Altman discloses wherein the hot-swappable power module is configured to provide the electrical power to the primary energy source of the autonomous mobile robot ([0017], [0064]). Regarding Claim 13, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 12, and Altman discloses wherein the autonomous robotic system includes a robotic arm system (e.g., manipulator arm) ([0018]). Regarding Claim 14, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 13, and Altman discloses wherein the robotic arm system is powered by the primary energy source of the autonomous mobile robot (the at least one battery cell of field replaceable battery 400 powers the battery powered device which comprises the manipulator arm) ([0018], [0064]). Regarding Claim 16, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 10, and while Altman does not explicitly disclose wherein the power module receiver is configured to releasably receive the battery tray, Altman does teach that it is beneficial to be able to insert and remove the batteries, contained within the battery tray, based on their charge status in order to maintain operation ([0066]-[0067], [0132]). Therefore, it would have been obvious to a person having ordinary skill in the art before the effective filing date of the instant application to modify the power system of Altman such that the power module receiver is configured to releasably receive the battery tray such that the batteries held within the battery tray can be readily inserted and removed to maintain operation, as taught by Altman. Regarding Claim 18, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 17, and Altman discloses wherein the robotic arm system is powered by the primary energy source (the at least one battery cell of field replaceable battery 400 powers the battery powered device which comprises the manipulator arm) ([0018], [0064]). Regarding Claim 19, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 18, and Altman discloses wherein the hot-swappable power module is configured to provide the electrical power to the primary energy source of the robotic arm system (within the battery powered device) ([0018], [0064]). Regarding Claim 20, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 19, and Altman discloses wherein the autonomous robotic system also includes an autonomous mobile robot ([0017]). Regarding Claim 21, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 20, and Altman discloses wherein the autonomous mobile robot is powered by the primary energy source of the robotic arm system (within the battery powered device) ([0064]). Regarding Claim 23, Altman in view of Kong teaches the instantly claimed hot-swappable power system of Claim 17, while Altman does not explicitly disclose wherein the power module receiver is configured to releasably receive the battery tray, Altman does teach that it is beneficial to be able to insert and remove the batteries, contained within the battery tray, based on their charge status in order to maintain operation ([0066]-[0067], [0132]). Therefore, it would have been obvious to a person having ordinary skill in the art before the effective filing date of the instant application to modify the power system of Altman such that the power module receiver is configured to releasably receive the battery tray such that the batteries held within the battery tray can be readily inserted and removed to maintain operation, as taught by Altman. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any extension fee pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to OLIVIA MASON MELFI whose telephone number is (703)756-4652. The examiner can normally be reached Monday-Thursday, 7am-6pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Ula Ruddock can be reached on (571)272-1481. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /O.M.M./Examiner, Art Unit 1729 /ULA C RUDDOCK/Supervisory Patent Examiner, Art Unit 1729
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Prosecution Timeline

Show 4 earlier events
May 05, 2025
Interview Requested
May 13, 2025
Applicant Interview (Telephonic)
May 13, 2025
Examiner Interview Summary
May 19, 2025
Request for Continued Examination
May 21, 2025
Response after Non-Final Action
Sep 30, 2025
Non-Final Rejection mailed — §103
Mar 30, 2026
Response Filed
Jun 09, 2026
Final Rejection mailed — §103 (current)

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Prosecution Projections

5-6
Expected OA Rounds
66%
Grant Probability
90%
With Interview (+24.6%)
3y 4m (~1y 0m remaining)
Median Time to Grant
High
PTA Risk
Based on 41 resolved cases by this examiner. Grant probability derived from career allowance rate.

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