Prosecution Insights
Last updated: April 19, 2026
Application No. 18/630,906

SWITCHING POWER SUPPLY, CONTROLLER THEREFOR AND IMPROVEMENTS THEREOF

Non-Final OA §103§112
Filed
Apr 09, 2024
Examiner
HAUSMAN, JARED RAYMOND
Art Unit
2838
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Champion Microelectronic Corporation
OA Round
1 (Non-Final)
100%
Grant Probability
Favorable
1-2
OA Rounds
2y 8m
To Grant
99%
With Interview

Examiner Intelligence

Grants 100% — above average
100%
Career Allow Rate
2 granted / 2 resolved
+32.0% vs TC avg
Minimal +0% lift
Without
With
+0.0%
Interview Lift
resolved cases with interview
Typical timeline
2y 8m
Avg Prosecution
11 currently pending
Career history
13
Total Applications
across all art units

Statute-Specific Performance

§103
45.8%
+5.8% vs TC avg
§102
22.9%
-17.1% vs TC avg
§112
31.3%
-8.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 2 resolved cases

Office Action

§103 §112
DETAILED ACTION This action is in response to the application filed on 04/09/2024. Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Specification The lengthy specification has not been checked to the extent necessary to determine the presence of all possible minor errors. Applicant’s cooperation is requested in correcting any errors of which applicant may become aware in the specification. Claim Objections Claims 1 & 7 are objected to because of the following informalities: Regarding claim 1, it appears “the output voltage” (line 4) should read “the DC output voltage”. Regarding claim 7, it appears “the output voltage of first power supply stage the output voltage of first power supply stage” (line 3-4) should read “the DC output voltage of the first power supply stage” Appropriate correction is required. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claim 8 recites the limitation "the error signal" in line 1. There is insufficient antecedent basis for this limitation in the claim. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-9, & 11-19 are rejected under 35 U.S.C. 103 as being unpatentable over US Doc ID. US2016322907A1 (Hereinafter Hwang) in view of CN Doc ID. CN215072181U (Hereinafter Hu) . Regarding claim 1, Hwang discloses a switching power supply [e.g. Fig. 1, element 100] comprising: a first power supply stage [e.g. Fig. 1, element 102] configured to receive an AC input voltage [e.g. Fig. 1, element VAC] and to generate a DC output voltage [e.g. Fig. 1, element VO], wherein the DC output voltage of the first power supply stage [e.g. Fig. 1, element VDC] is set to a first target level during a light load condition and, otherwise, the output voltage is set to a second target level [e.g. paragraph 0006, “The initial target level can be higher than the second target level. The intermediate voltage can be set to a third target level under light loading conditions. The third target level can be lower than the second target level”]. Hwang fails to disclose the second target level being lower than the first target level. Hu teaches the second target level being lower than the first target level [e.g. paragraph 0047, “When the equivalent PFC load is light, the PFC output voltage increases; when the equivalent PFC load is heavy, the PFC output voltage decreases. The functions of the circuits are similar. Therefore, this conduction angle modulation method expands the conduction angle of the input rectifier diode, the AC input current iac and the AC input voltage vin have the same variation law, and the input current and the AC voltage can achieve the same frequency and the same phase, thus achieving AC/AC The power factor correction function of the DC converter achieves higher power factor and lower harmonic distortion of input current.”] It would be obvious to someone having ordinary skill in the art, before the effective filing date, to modify Hwang wherein the switching power supply further includes the second target level being lower than the first target level as taught by Hu to improve the power factor and reduce harmonic distortion of the input current. Regarding claim 2, Hwang discloses the switching power supply according to claim 1 [e.g. Fig. 1, element 100], wherein the first power supply stage [e.g. Fig. 1, element 102] performs power factor correction [e.g. paragraph 0003, “An exemplary off-line power supply includes a power factor correction (PFC) stage and a DC-to-DC converter stage. The PFC stage receives the AC input signal, performs rectification and maintains current drawn from the AC source substantially in phase with the AC voltage so that the power supply appears as a resistive load to the AC source.”] and further comprising a second power supply stage [e.g. Fig. 1, element 104] configured to receive the DC output voltage from the first power supply stage [e.g. Fig. 1, element VDC] and the second power supply stage being configured to generate a DC output voltage [e.g. Fig. 1, element VO] for the second power supply stage. Regarding claim 3, Hwang discloses the switching power supply according to claim 1, wherein the second target level for the DC output voltage of the first power supply stage is variable [e.g. paragraph 0041, “The PFC switching controller 108 generates a signal PFCOUT which controls the opening and closing of the switches QA and QB so as to regulate the intermediate output voltage VDC while maintaining the input current in phase with the input voltage VAC . To accomplish this, the controller 108 uses the signal VFB, as well as the input current and voltage sensing signals IAC and Isense”]. Regarding claim 4, Hwang discloses the switching power supply according to claim 3, wherein the first power supply stage adjusts the second target level according to a monitored level of the AC input voltage [e.g. paragraph 0030, “For example, the steady-state target level for the PFC stage output can be 380 volts DC. Upon start-up of the switching power supply, the target level can be set to an elevated level, higher than 380 volts. For example, the initial elevated level can be 440 volts. If the AC input voltage is higher than 380 volts DC, but lower than 440 volts DC, then the switching power supply can be expected to successfully commence operation”]. Regarding claim 5, the switching power supply according to claim 4, wherein the second target level is not lower than a peak level of the AC input voltage [e.g. paragraph 0029, “This can occur if the AC input is higher than a target level set for the DC output of the PFC stage. The resulting lack of auxiliary power can cause the entire switching power converter to shut-down. For example, where the target level for the PFC output stage is 380 volts, and the AC input voltage is higher than 380 volts, this can result in a failure of the switching power supply to commence operation.”]. Regarding claim 6, the switching power supply according to claim 4, wherein the AC input voltage is monitored by the first power supply stage to determine the second target level [e.g. paragraph 0039, “A voltage sensing current signal IAC which is representative of the rectified input voltage Vrect flows through the resistor RAC and is received by the controller 108”; Fig. 3, IAC feeding into Gain Mod]. Regarding claim 7, the switching power supply according to claim 1, wherein the DC output voltage of the first power supply stage is regulated using a negative feedback loop [e.g. Fig 2, element 106] and wherein an error signal [e.g. Fig. 3, element VEAO] representative of a difference between a current target level for the output voltage of first power supply stage the output voltage of first power supply stage is used to control switching in the first power supply stage [e.g. paragraph 0041, “The PFC switching controller 108 generates a signal PFCOUT which controls the opening and closing of the switches QA and QB so as to regulate the intermediate output voltage VDC while maintaining the input current in phase with the input voltage VAC . To accomplish this, the controller 108 uses the signal VFB, as well as the input current and voltage sensing signals IAC and Isense”]. Regarding claim 8, the switching power supply according to claim 5, wherein the error signal is monitored to detect the light loading condition [e.g. paragraph 0032, “A light load condition can be sensed by monitoring a signal, VEAO, which is an error signal that is representative of a difference between the actual level of the output voltage, VDC , and a desired level for the output voltage”]. Regarding claim 9, the switching power supply according to claim 1, wherein the first target level is approximately 380 volts DC [e.g. paragraph 0046. “The nominal level of the output, VDC , of the first stage 102 may be, for example, approximately 380 volts DC”]. Regarding claim 11, Hwang discloses a controller for switching power supply [e.g. Fig. 2, element 108], the controller comprising: a power factor correction circuit arrangement [e.g. Fig. 3, element 124] configured to control a switching element [e.g. Fig. 2, element QB] to generate a regulated DC output voltage [e.g. Fig. 2, element VDC] using a received AC input voltage [e.g. Fig. 2, element VAC], wherein a level of the regulated DC output voltage is variable according to a reference voltage [e.g. paragraph 0041, “The PFC switching controller 108 generates a signal PFCOUT which controls the opening and closing of the switches QA and QB so as to regulate the intermediate output voltage VDC while maintaining the input current in phase with the input voltage VAC . To accomplish this, the controller 108 uses the signal VFB, as well as the input current and voltage sensing signals IAC and Isense”]; and a detector circuit arrangement [e.g. Fig. 3, elements 114, GMV, Gain Mod, GM1, PFC comp] coupled to the power factor correction circuit arrangement and configured to detect a load condition [e.g. paragraph 0032, “A light load condition can be sensed by monitoring a signal, VEAO, which is an error signal that is representative of a difference between the actual level of the output voltage, VDC , and a desired level for the output voltage”] and to control the reference voltage according to the detected load condition [e.g. paragraph 0031, “When the steady-state target level is 380 volts DC, this can also be the target level for “full load” conditions. However, under light load conditions, the target level can be reduced to approximately 342 volts DC”], wherein the output voltage of the first power supply stage is set to a first target level in response to the load condition being light and, otherwise, the output voltage is set to a second target level, [e.g. paragraph 0006, “The initial target level can be higher than the second target level. The intermediate voltage can be set to a third target level under light loading conditions. The third target level can be lower than the second target level”]. Hwang fails to disclose the second target level being lower than the first target level. Hu teaches the second target level being lower than the first target level [e.g. paragraph 0047, “When the equivalent PFC load is light, the PFC output voltage increases; when the equivalent PFC load is heavy, the PFC output voltage decreases. The functions of the circuits are similar. Therefore, this conduction angle modulation method expands the conduction angle of the input rectifier diode, the AC input current iac and the AC input voltage vin have the same variation law, and the input current and the AC voltage can achieve the same frequency and the same phase, thus achieving AC/AC The power factor correction function of the DC converter achieves higher power factor and lower harmonic distortion of input current.”] It would be obvious to someone having ordinary skill in the art, before the effective filing date, to modify Hwang wherein the switching power supply further includes the second target level being lower than the first target level as taught by Hu to improve the power factor and reduce harmonic distortion of the input current. Regarding claim 12, the controller according to claim 11, wherein the power factor correction circuit arrangement is configured to generate an error signal [e.g. Fig. 3, element VEAO] wherein the error signal is representative of a difference between a current target level for the regulated DC output voltage and a monitored level of the DC output voltage [e.g. paragraph 0032, “A light load condition can be sensed by monitoring a signal, VEAO, which is an error signal that is representative of a difference between the actual level of the output voltage, VDC , and a desired level for the output voltage”]. Regarding claim 13, the controller according to claim 12, wherein the detector circuit arrangement monitors the error signal for detecting the load condition [e.g. paragraph 0032, “A light load condition can be sensed by monitoring a signal, VEAO, which is an error signal that is representative of a difference between the actual level of the output voltage, VDC , and a desired level for the output voltage”]. Regarding claim 14, the controller according to claim 11, further comprising a first power supply stage [e.g. Fig. 1, element 102] configured to generate the regulated DC output voltage [e.g. Fig. 1, element VDC] and further comprising a second power supply stage [e.g. Fig. 1, element 104] configured to receive the DC output voltage from the first power supply stage and the second power supply stage being configured to generate a DC output voltage [e.g. Fig. 1, element VO] for the second power supply stage. Regarding claim 15, the controller according to claim 11, wherein the second target level for the DC output voltage is variable [e.g. paragraph 0041, “The PFC switching controller 108 generates a signal PFCOUT which controls the opening and closing of the switches QA and QB so as to regulate the intermediate output voltage VDC while maintaining the input current in phase with the input voltage VAC . To accomplish this, the controller 108 uses the signal VFB, as well as the input current and voltage sensing signals IAC and Isense”]. Regarding claim 16, the controller according to claim 15, wherein the controller adjusts the second target level according to a monitored level of the AC input voltage [e.g. paragraph 0030, “For example, the steady-state target level for the PFC stage output can be 380 volts DC. Upon start-up of the switching power supply, the target level can be set to an elevated level, higher than 380 volts. For example, the initial elevated level can be 440 volts. If the AC input voltage is higher than 380 volts DC, but lower than 440 volts DC, then the switching power supply can be expected to successfully commence operation”]. Regarding claim 17, the controller according to claim 16, wherein the second target level is not lower than a peak level of the AC input voltage [e.g. paragraph 0029, “This can occur if the AC input is higher than a target level set for the DC output of the PFC stage. The resulting lack of auxiliary power can cause the entire switching power converter to shut-down. For example, where the target level for the PFC output stage is 380 volts, and the AC input voltage is higher than 380 volts, this can result in a failure of the switching power supply to commence operation.”]. Regarding claim 18, the controller according to claim 17, wherein the AC input voltage is monitored by the controller to determine the second target level [e.g. paragraph 0039, “A voltage sensing current signal IAC which is representative of the rectified input voltage Vrect flows through the resistor RAC and is received by the controller 108” ; Fig. 3, IAC feeding into Gain Mod]. Regarding claim 19, the controller according to claim 11, wherein the first target level is approximately 380 volts DC [e.g. paragraph 0046. “The nominal level of the output, VDC , of the first stage 102 may be, for example, approximately 380 volts DC”]. Claims 10 & 20 are rejected under 35 U.S.C. 103 as being unpatentable over US Doc ID. US2016322907A1 (Hereinafter Hwang) in view of CN Doc ID. CN215072181U (Hereinafter Hu) and US Doc ID. US20080278092A1 (Hereinafter Lys). Regarding claim 10, Hwang fails to disclose the switching power supply according to claim 1, wherein the second target level is within a range of approximately 162 volts DC to 311 volts DC. Lys teaches wherein the second target level is within a range of approximately 162 volts DC to 311 volts DC [e.g. paragraph 0091, “The particular circuit component values illustrated in FIG. 14 provide an output voltage 32 on the order of approximately 300 VDC. In some implementations of lighting apparatus 500B employing the power supply 200B and a load including in LED-based light source, the power supply is configured such that the output voltage is nominally between 1.4 and 2 times the peak A.C. input voltage. The lower limit (1.4*) is primarily an issue of reliability; since it is worthwhile to avoid input voltage transient protection circuitry due to its cost, a fair amount of voltage margin may be preferred before current is forced to flow through the load. At the higher end (2*), it may be preferable in some instances to limit the maximum output voltage, since both switching and conduction losses increase as the square of the output voltage.”]. It would be obvious to someone having ordinary skill in the art, before the effective filing date, to modify Hwang wherein the controller further includes the second target level is 300 volts DC as taught by Lys to reduce switching and conduction losses. Regarding claim 20, Hwang fails to disclose the controller according to claim 11, wherein the second target level is within a range of approximately 162 volts DC to 311 volts DC. Lys teaches the controller according to claim 11, wherein the second target level is within a range of approximately 162 volts DC to 311 volts DC [e.g. paragraph 0091, “The particular circuit component values illustrated in FIG. 14 provide an output voltage 32 on the order of approximately 300 VDC. In some implementations of lighting apparatus 500B employing the power supply 200B and a load including in LED-based light source, the power supply is configured such that the output voltage is nominally between 1.4 and 2 times the peak A.C. input voltage. The lower limit (1.4*) is primarily an issue of reliability; since it is worthwhile to avoid input voltage transient protection circuitry due to its cost, a fair amount of voltage margin may be preferred before current is forced to flow through the load. At the higher end (2*), it may be preferable in some instances to limit the maximum output voltage, since both switching and conduction losses increase as the square of the output voltage.”]. It would be obvious to someone having ordinary skill in the art, before the effective filing date, to modify Hwang wherein the controller further includes the second target level is 300 volts DC as taught by Lys to reduce switching and conduction losses. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. US12062989B2 - Hwang- POWER CONVERTER AND CONTROLLER FOR A POWER CONVERTER AND MANNERS OF OPERATION THEREOF US20080025052A1 – Yasumura – Switching Power Supply Circuit CN112865549A – Xu - Constant-current control method for asymmetric half-bridge flyback converter with primary side modulation function Any inquiry concerning this communication or earlier communications from the examiner should be directed to JARED RAYMOND HAUSMAN whose telephone number is (571)272-6139. The examiner can normally be reached M-F. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Monica Lewis can be reached at 5712721838. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /MONICA LEWIS/Supervisory Patent Examiner, Art Unit 2838 /JARED RAYMOND HAUSMAN/Examiner, Art Unit 2838
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Prosecution Timeline

Apr 09, 2024
Application Filed
Feb 25, 2026
Non-Final Rejection — §103, §112 (current)

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Prosecution Projections

1-2
Expected OA Rounds
100%
Grant Probability
99%
With Interview (+0.0%)
2y 8m
Median Time to Grant
Low
PTA Risk
Based on 2 resolved cases by this examiner. Grant probability derived from career allow rate.

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