DETAILED ACTION
Notice of Pre-AIA or AIA Status
The present application is being examined under the pre-AIA first to invent provisions.
Continued Examination Under 37 CFR 1.114
A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 12/4/2025 has been entered.
Specification
The disclosure is objected to because of the following informalities: No description of an outer surface and inner surface of the dispenser part remaining in single plane as recited in claim 15-16.
Appropriate correction is required.
Priority
Applicant’s claim for the benefit of a prior-filed application under 35 U.S.C. 119(e) or under 35 U.S.C. 120, 121, 365(c), or 386(c) is acknowledged. Applicant has not complied with one or more conditions for receiving the benefit of an earlier filing date under 35 U.S.C. 119(e) as follows:
The later-filed application must be an application for a patent for an invention which is also disclosed in the prior application (the parent or original nonprovisional application or provisional application). The disclosure of the invention in the parent application and in the later-filed application must be sufficient to comply with the requirements of 35 U.S.C. 112(a) or the first paragraph of pre-AIA 35 U.S.C. 112, except for the best mode requirement. See Transco Products, Inc. v. Performance Contracting, Inc., 38 F.3d 551, 32 USPQ2d 1077 (Fed. Cir. 1994).
The disclosure of the prior-filed application, Application No. 17/214,299, fails to provide adequate support or enablement in the manner provided by 35 U.S.C. 112(a) or pre-AIA 35 U.S.C. 112, first paragraph for one or more claims of this application. There is no support in the original disclosure for outer surface/inner surface of the dispenser part remains in a single plane as recited in claims 15-16. Accordingly, claims 15-16 are not entitled to the benefit of the prior application.
Claim Rejections - 35 USC § 103
In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status.
The following is a quotation of pre-AIA 35 U.S.C. 103(a) which forms the basis for all obviousness rejections set forth in this Office action:
(a) A patent may not be obtained though the invention is not identically disclosed or described as set forth in section 102, if the differences between the subject matter sought to be patented and the prior art are such that the subject matter as a whole would have been obvious at the time the invention was made to a person having ordinary skill in the art to which said subject matter pertains. Patentability shall not be negated by the manner in which the invention was made.
Claim 1-5, 7, 9-10, 15-16 is/are rejected under pre-AIA 35 U.S.C. 103(a) as being unpatentable over US Patent No. 5,465,856 to Sheffler in view of US 2005/0067084 to Kagan et al. (Kagan).
Regarding claim 1, Sheffler discloses a dispenser part (Fig 16) having an inner surface (A, Fig 16 below) and outer surface (B, Fig 16 below), said dispenser part comprising a first injection molded plastic component part (22), a second injection molded plastic component part (26), an injection molded seam (58-64) in which the first component part (22) is mated directly to the second component part (26) to define the dispenser part, wherein a transverse cross section of the seam comprises a first surface (58) at an angle to the inner surface (A), a second surface (C, Fig 16 below) at an angle to the first planar surface (58), a third surface (60) at an angle to the second surface (C) and the outer surface (B), wherein the first (58) and second surface (C) are joined at a first corner (D, Fig 16 below), wherein the second (C) and third surface (60) are joined at a second corner (E, Fig 16 below) but does not teach wherein the first and second corner each comprise rounded surfaces. However, Kagan discloses using injection molding to produce a thermoplastic article where the seam is round shape (16e, Fig 3e) and comprises two surfaces joined at a rounded corner. One of ordinary skill in the art would have found it obvious to round the corners of Sheffler as suggested by Kagan in order to have a curved seam to facilitate sealing. Note that product by process limitations are given little patentable weight and so long as prior art has the structure as recited, then it can be made by the process as recited. In the instant case, the seam can be formed during injection molding since it has the structure as recited.
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Regarding claim 2, Sheffler further discloses surfaces extends along the length of the seam (Fig 9).
Regarding claims 3-4, Sheffer further discloses the contact surface having a transverse extension (94, Fig 9) but does not teach the recited difference between that and the thickness of a component part. However, one of ordinary skill in the art would have found to optimize the thickness range of the component parts to faciliate a stronger container since it has been held that where the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation. In re Aller, 220 F.2d 454, 456, 105 USPQ 233, 235 (CCPA1955).
Regarding claims 5, Sheffer further discloses the surfaces forming a first step adjacent outer surface of dispenser part (Fig 16).
Regarding claim 7, Sheffer discloses the part of claim 5 but does not teach a second step adjacent inner surface of the dispenser part. However, Sheffer further discloses a shear joint comprising a second step (102, Fig 9) and one of ordinary skill in the art would have found it obvious to incorporate a second step in order to form a shear joint.
Regarding claims 9-10, Sheffer further discloses the steps having a height but does not teach the recited difference between the height and the thickness of a component part as recited. However, one of ordinary skill in the art would have found to optimize the thickness range of the component parts to facilitate a stronger container since it has been held that where the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation. In re Aller, 220 F.2d 454, 456, 105 USPQ 233, 235 (CCPA1955).
Regarding claim 15, Sheffer further discloses outer surface (B, Fig 16 above) of dispenser part remains in single plane across a portion of the first injection molded plastic component part nearest injection molded seam, injection molded seam, and portion of the second injection molded plastic component part nearest the injection molded seam (Fig 16 above).
Regarding claim 16, Sheffer further discloses inner surface (A, Fig 16 above) of dispenser part remains in single plane across a portion of the first injection molded plastic component part nearest injection molded seam, injection molded seam, and portion of the second injection molded plastic component part nearest the injection molded seam (Fig 16 above).
Claims 11-14 is/are rejected under pre-AIA 35 U.S.C. 103(a) as being unpatentable over Sheffler in view of Kagan and US Patent No. 6,168,588 to Wilson.
Regarding claim 11, the modified Sheffler does not teach additional step. However, Wilson discloses weld seams having additional steps (52, 54, 56, Fig 6). One of ordinary skill in the art would have found obvious to incorporate additional steps to the seam in order to have an elongated seam.
Regarding claim 12-14, the modified Sheffler teaches the dispenser part of claim 11 but does not teach the height and thickness as recited. However, one of ordinary skill in the art would have found to optimize the thickness range of the component parts to facilitate a stronger container since it has been held that where the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation. In re Aller, 220 F.2d 454, 456, 105 USPQ 233, 235 (CCPA1955).
Response to Arguments
Applicant's arguments filed 12/4/2025 have been fully considered but they are not persuasive. Initially, it is noted that applicant does not argue the rejection of the dependent claims. Applicant argues that support for the inner and outer surfaces of the dispenser part remain in a single plane is shown in p 19, ll. 27-28 which recites front surfaces of the respective joined component parts are completely flush with each other along the seam. However, there is no indication that the front surfaces are described as inner/outer surfaces of the dispenser part. Applicant further argues that Fig 12a shows inner and outer surfaces in a single plane; however, it has not been stated that the drawings are to scale and thus it would not be reasonably to assume the surfaces to be in a single plane.
Applicant argues that none of the prior art teach an injection molded seam because Sheffler teaches an ultrasonic welded seam. This is not persuasive because product by process limitations are given little patentable weight and so long as prior art has the structure of the seam as recited, then it meets the claim. In particular, Sheffler discloses a seam comprising the surfaces as recited except for rounded corners. Kagan discloses a method of optimizing joined thermoplastic parts through injection molding a two-piece plastic assembly where the joined seam (16e) is round (€0028). One of ordinary skill in the art would have found it obvious to curve the corners of Sheffler seam such that the seam was rounded as suggested by Kagan in order to facilitate sealing.
Conclusion
Any inquiry concerning this communication or earlier communications from the examiner should be directed to ROBERT POON whose telephone number is (571)270-7425. The examiner can normally be reached Monday thru Friday, 8:30 am to 6:00 pm.
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/ROBERT POON/Examiner, Art Unit 3735
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