Prosecution Insights
Last updated: May 29, 2026
Application No. 18/647,365

ELECTROCHEMICAL DEVICE COMPRISING SEPARATOR WITH LAMINATED POROUS LAYERS

Non-Final OA §103
Filed
Apr 26, 2024
Priority
May 10, 2007 — JP 2007-125187 +5 more
Examiner
MARTIN, ANGELA J
Art Unit
1727
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Maxell, Ltd.
OA Round
3 (Non-Final)
67%
Grant Probability
Favorable
3-4
OA Rounds
1y 10m
Est. Remaining
35%
With Interview

Examiner Intelligence

Grants 67% — above average
67%
Career Allowance Rate
588 granted / 872 resolved
+2.4% vs TC avg
Minimal -32% lift
Without
With
+-32.2%
Interview Lift
resolved cases with interview
Typical timeline
3y 12m
Avg Prosecution
52 currently pending
Career history
950
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
85.3%
+45.3% vs TC avg
§102
12.7%
-27.3% vs TC avg
§112
1.0%
-39.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 872 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application is being examined under the pre-AIA first to invent provisions. The Rejection filed on 9/23/2025 has been withdrawn after a Pre-Appeal Brief Review. A new Office Action is presented below. The pending claims are claims 1-6. Claim Rejections - 35 USC § 103 The following is a quotation of pre-AIA 35 U.S.C. 103(a) which forms the basis for all obviousness rejections set forth in this Office action: (a) A patent may not be obtained though the invention is not identically disclosed or described as set forth in section 102, if the differences between the subject matter sought to be patented and the prior art are such that the subject matter as a whole would have been obvious at the time the invention was made to a person having ordinary skill in the art to which said subject matter pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-6 is/are rejected under pre-AIA 35 U.S.C. 103(a) as being unpatentable over Kikuchi et al., WO 2006137540. Regarding claim 1, Kikuchi et al., teaches a method for manufacturing an electrochemical device (0022) comprising a spiral electrode body (0198) that comprises a positive electrode (0142), a negative electrode (0142), and a separator (0034; 0140), wherein the separator comprises a porous layer (0221; 0223) that is disposed on the microporous film (0008-0016), a microporous film (0150-0151); the method comprising: winding the positive electrode and the negative electrode with the separator to form a spiral electrode body (0198; 0204), and removing the spiral electrode body from the winding shaft and sealing it in an outer package (0114-0118); a microporous film that contains 10-80 vol% of a thermoplastic resin (0019) and contains 70 vol% or more of a filler (0019-0021) with a heat-resistant temperature of 150ºC or higher (0032-0033) and an organic binder (organic filler; 0056) and wrapping the separator (0198) around a winding shaft (reel; 0198). Kikuchi does not teach a lower friction coefficient side facing the winding shaft. Regarding product and apparatus claims, when the structure recited in the reference is substantially identical to that of the claims, claimed properties or functions are presumed to be inherent. The Courts have held that it is well settled that where there is a reason to believe that a functional characteristic would be inherent in the prior art, the burden of proof then shifts to the applicant to provide objective evidence to the contrary. See In re Schreiber, 128 F.3d at 1478, 44 USPQ2d at 1478, 44 USPQ2d at 1432 (Fed. Cir. 1997) (see MPEP § 2112.01, I.). Regarding claim 2, Kikuchi et al., teaches wherein the separator (0222-0223) is located with the microporous film (0008-0011) facing the negative electrode in the process of winding the positive electrode and the negative electrode with the separator to form a spiral electrode body (0198-0204). Regarding claim 3, Kikuchi et al., teaches wherein the separator is located with the porous layer containing the filler (0009-0013) facing the positive electrode in the process of winding the positive electrode and the negative electrode with the separator to form a spiral electrode body (0198-0204). Regarding claim 4, Kikuchi et al., teaches wherein the microporous film (0008-0012) is prepared by biaxial orientation (0085-0086). Regarding claim 5, Kikuchi et al., teaches wherein the thermoplastic resin includes at least one resin (0007) selected from the group consisting of polyethylene (0008-0022), polypropylene (0037; 0043-0045), and copolymerized polyolefin (0017-0022). Regarding claim 6, Kikuchi et al., teaches wherein the filler contains plate-like particles (0034-0036; 0045; 0057). Response to Arguments Applicant’s arguments with respect to claim(s) 1-6 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Fujikawa et al., WO 2006/137540 (US 20060286439). Any inquiry concerning this communication or earlier communications from the examiner should be directed to ANGELA J MARTIN whose telephone number is (571)272-1288. The examiner can normally be reached 7am-4pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Barbara Gilliam can be reached at 571-272-1330. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. ANGELA J. MARTIN Examiner Art Unit 1727 /ANGELA J MARTIN/Examiner, Art Unit 1727
Read full office action

Prosecution Timeline

Apr 26, 2024
Application Filed
Jan 16, 2025
Non-Final Rejection mailed — §103
Jun 16, 2025
Response Filed
Sep 23, 2025
Final Rejection mailed — §103
Dec 23, 2025
Response after Non-Final Action
Dec 23, 2025
Notice of Allowance
Jan 20, 2026
Response after Non-Final Action
Apr 17, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
67%
Grant Probability
35%
With Interview (-32.2%)
3y 12m (~1y 10m remaining)
Median Time to Grant
High
PTA Risk
Based on 872 resolved cases by this examiner. Grant probability derived from career allowance rate.

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