Prosecution Insights
Last updated: October 27, 2026
Application No. 18/680,768

VARIABLE DUROMETER GOLF CLUB FACE

Final Rejection §103
Filed
May 31, 2024
Priority
Jun 02, 2023 — provisional 63/506,014
Examiner
WALTER, AUDREY BRADLEY
Art Unit
3711
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
KARSTEN MANUFACTURING Corporation
OA Round
2 (Final)
81%
Grant Probability
Favorable
3-4
OA Rounds
0m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 81% — above average
81%
Career Allowance Rate
962 granted / 1189 resolved
+10.9% vs TC avg
Strong +24% interview lift
Without
With
+23.9%
Interview Lift
resolved cases with interview
Typical timeline
2y 4m
Avg Prosecution
37 currently pending
Career history
1223
Total Applications
across all art units

Statute-Specific Performance

§101
3.0%
-37.0% vs TC avg
§103
36.3%
-3.7% vs TC avg
§102
27.7%
-12.3% vs TC avg
§112
30.5%
-9.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1189 resolved cases

Office Action

§103
DETAILED ACTION This Office action is in response to amendments received 1 September 2026. Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Objections Claim 12 is objected to because of the following informalities: Regarding claim 12, line 25, “35 and 40 D” should be changed to 35 and 40 shore D. Appropriate correction is required. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claims 1-3, 5-9, and 11-12 are rejected under 35 U.S.C. 103 as being unpatentable over Abbott et al. (US 9,566,484 B1) in view of Hardman (US 5,405,136). Regarding claims 1-3, Abbott discloses a putter club head (Figure 5) comprising: a body [100] having a toe end [140], a heel end [130] opposite the toe end [140], a front end [150], a rear end [160] opposite the front end [150], a top [110], and a bottom [120] opposite the top [110]; a front surface of the front end [150] and a front recess [155] extending from the front surface toward the rear end [160]; a face insert [20, 30, 40] disposed in the front recess [155] and having a geometric center; wherein: the face insert [20, 30, 40] comprises a face plate [20], a middle layer [30], and an adhesive layer [40]; wherein the face plate [20] is a planar, flat surface (col. 4 lines 23-24: “a metal striking sheet 20 or planar member”); the middle layer [30] comprises: a central zone formed of a central zone material having a central zone hardness on a Shore D hardness scale (col. 4 line 22 – col. 5 line 10 and Figures 1-2A and 5). Abbott does not disclose the central zone hardness ranging from 28 to 32 or a first toe zone or a first heel zone. Hardman, however, teaches a similar club head [71] comprising: a face insert [72] disposed in a front recess, the face insert [72] comprising: a central zone [74] formed of a central zone material having a central zone hardness on a Shore D hardness scale; a first toe zone [A] (see annotated Figure 9 below for all reference letters) located between the central zone [74] and the toe end [38], the first toe zone [A] is formed of a first toe zone material having a first toe zone hardness on the Shore D hardness scale; a first heel zone [B] located between the central zone [74] and the heel end [39], the first heel zone [B] is formed of a first heel zone material having a first heel zone hardness on the Shore D hardness scale, wherein: a second toe zone [C] located between the first toe zone [A] and the toe end [38]; a second heel zone [D] located between the first heel zone [B] and the heel end [39]; the first toe zone [A] borders the central zone [74]; and the first heel zone [B] borders the central zone [74], wherein: the second toe zone [C] is formed of a second toe zone material having a second toe zone hardness on the Shore D hardness scale; and the second heel zone [D] is formed of a second heel zone material having a second heel zone hardness on the Shore D hardness scale, wherein the hardness increases from the central zone [74] to the outermost toe and heel zones [75, 76] (col. 3 lines 3-39, col. 4 lines 12-18, Figures 3-4 and 9-10, and annotated Figure 9 below). It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the middle layer of Abbott to include a central zone, a first toe zone, a first heel zone, a second toe zone, and a second heel zone, wherein the hardness of the zones increases from the central zone to the second toe zone and second heel zone because Hardman teaches that this configuration compensates for off-center hits by projecting the ball toward the path of a center hit (col. 1 lines 60-68 and col. 3 lines 31-39). Hardman discloses the hardness varying from 40 Shore A hardness (less than 0 Shore D hardness) in the center zone to 80 Shore A hardness (~30-35 Shore D hardness) at the outer zones but does not explicitly disclose the central zone hardness being 28 to 32 Shore D hardness, the first toe zone hardness ranging from 33 to 37 Shore D hardness, the first heel zone hardness ranging from 30 to 35 Shore D hardness, the second toe zone hardness ranging from 35 to 42 Shore D hardness, or the second heel zone hardness ranging from 35 to 42 Shore D hardness. However, Hardman discloses the variable hardness of the zones with a softer center zone and harder outer zones achieving the result of projecting the golf ball toward the flight path of a center hit (col. 1 lines 60-68 and col. 3 lines 31-39); thus a person having ordinary skill in the art would have recognized that zone hardness is a result-effective variable. It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the central zone hardness to range from 28 to 32 on a Shore D hardness scale, the first toe zone hardness to range from 33 to 37 on a Shore D hardness scale, the first heel zone hardness to range from 30 to 35 on a Shore D hardness scale, the second toe zone hardness to range from 35 to 42 Shore D hardness scale, and the second heel zone hardness to range from 35 to 42 Shore D hardness scale to achieve desired ball projection, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. See MPEP 2144.05 II. PNG media_image1.png 434 532 media_image1.png Greyscale Regarding claim 5, the modified Abbott discloses the putter club head of claim 3, wherein: the face plate [20] has a thickness that is less than 0.050 inch (col. 2 lines 4-6; “no less than 0.005 inch and no more than 0.100 inch;” which includes the claimed value); and the middle layer [30] has a thickness that is between 0.10 and 0.25 inch (col. 4 lines 59-61: “0.100 to 0.150 inch, and more preferably a thickness of approximately 0.120 inch:” which falls within the claimed range) (col. 2 lines 4-6, 57-59, col. 4 lines 41-61, and Figure 4). Regarding claims 6-7, Abbott discloses a putter club head (Figure 5) comprising: a body [100] having a toe end [140], a heel end [130] opposite the toe end [140], a front end [150], a rear end [160] opposite the front end [150], a top [110], and a bottom portion [120] opposite the top [110]; a front surface (see face portion [150]) and a front recess [155] located on the front surface (see face portion [150]); a face insert [20, 30, 40] having a geometric center; and wherein: the face insert [20, 30, 40] comprises a face plate [20], a middle layer [30], and an adhesive layer [40]; the face plate [20] is a planar, flat surface (col. 4 lines 23-24: “a metal striking sheet 20 or planar member”) and is formed from a metallic material (col. 4 line 24: “6061 aluminum”) and completely covers the middle layer [30] and adhesive layer [40] such that no portion of the middle layer [30] or the adhesive layer [40] are visible when in the front recess [155]; the face plate [20] forms a portion of the front surface (see face portion [150]) to form an uninterrupted front surface configured to impact a golf ball (col. 4 line 22 – col. 5 line 10 and Figures 1-2A and 5). Abbott does not disclose the middle layer comprising a central zone, a first toe zone, a first heel zone, a second toe zone, a second heel zone, a third heel zone, and a third toe zone. Hardman, however, teaches a similar club head [71] comprising: a face insert [72] disposed in a front recess, the face insert [72] comprises a central zone [74], a first toe zone [A] (see annotated Figure 9 above for all reference letters), a first heel zone [B], a second toe zone [C], and a second heel zone [D]; the central zone [74] comprises a central zone toe surface (see left side of center strip [74] in Figure 9) and a central zone heel surface (see right side of center strip [74] in Figure 9); the first toe zone [A] comprises a first toe zone distal surface (see left side of strip [A] in annotated Figure 9 above) and a first toe zone medial surface (see right side of strip [A] in annotated Figure 9 above); the first heel zone [B] comprises a first heel zone distal surface (see right side of strip [B] in annotated Figure 9 above) and a first heel zone medial surface (see left side of strip [B] in annotated Figure 9 above); the second toe zone [C] comprises a second toe zone distal surface (see left side of strip [C] in annotated Figure 9 above) and a second toe zone medial surface (see right side of strip [C] in annotated Figure 9 above); the second heel zone [D] comprises a second heel zone distal surface (see right side of strip [D] in annotated Figure 9 above) and a second heel zone medial surface (see left side of strip [D] in annotated Figure 9 above); the central zone toe surface (see left side of center strip [74] in Figure 9) abuts the first toe zone medial surface (see right side of strip [A] in annotated Figure 9 above), the central zone heel surface (see right side of center strip [74] in Figure 9) abuts the first heel zone medial surface (see left side of strip [B] in annotated Figure 9 above); the first heel zone distal surface (see right side of strip [B] in annotated Figure 9 above) abuts the second heel zone medial surface (see left side of strip [D] in annotated Figure 9 above), the first toe zone distal surface (see left side of strip [A] in annotated Figure 9 above) abuts the second toe zone medial surface (see right side of strip [C] in annotated Figure 9 above); the central zone [74] comprises a central durometer on a Shore D hardness scale; the first toe zone [A] comprises a first toe zone durometer on the Shore D hardness scale; the first heel zone [B] comprises a first heel zone durometer on the Shore D hardness scale; the second toe zone [C] comprises a second toe zone durometer on the Shore D hardness scale; and the second heel zone [D] comprises a second heel zone durometer on the Shore D hardness scale, wherein: the middle layer comprises a third heel zone [76] and a third toe zone [75]; the third heel zone [76] comprises a third heel zone distal surface (see right side of heel strip [76] in Figure 9) and a third heel zone medial surface (see left side of heel strip [76] in Figure 9); the third toe zone [75] comprises a third toe zone distal surface (see left side of toe strip [75] in Figure 9) and a third toe zone medial surface (see right side of toe strip [75] in Figure 9); the third heel zone medial surface (see left side of heel strip [76] in Figure 9) abuts the second heel zone distal surface (see right side of strip [D] in annotated Figure 9 above); the third toe zone medial surface (see right side of toe strip [75] in Figure 9) abuts the second toe zone distal surface (see left side of strip [C] in annotated Figure 9 above); the third heel zone [76] comprises a third heel zone durometer on the Shore D hardness scale; and the third toe zone comprises a third toe zone durometer on the Shore D hardness scale, wherein the hardness increases from the central zone [74] to the outermost toe and heel zones [75, 76] (col. 3 lines 3-39, col. 4 lines 12-18, and Figures 3-4 and 9-10). It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the middle layer of Abbot to include a central zone, a first toe zone, a first heel zone, a second toe zone, a second heel zone, a third heel zone, and a third toe zone, wherein the hardness of the zones increases from the central zone to the third toe zone and third heel zone because Hardman teaches that this configuration compensates for off-center hits by projecting the ball toward the path of a center hit (col. 1 lines 60-68 and col. 3 lines 31-39). Hardman discloses the hardness varying from 40 Shore A hardness (less than 0 Shore D hardness) in the center zone to 80 Shore A hardness (~30-35 Shore D hardness) at the outer zones but does not explicitly disclose the central zone hardness being 28 to 32 Shore D hardness, the first toe zone hardness ranging from 33 to 37 Shore D hardness, the first heel zone hardness ranging from 30 to 35 Shore D hardness, the second toe zone hardness ranging from 35 to 42 Shore D hardness, the second heel zone hardness ranging from 35 to 42 Shore D hardness, the third heel zone hardness ranging from 38 to 47 Shore D hardness, or the third toe zone hardness ranging from 38 to 47 Shore D hardness. However, Hardman discloses the variable hardness of the zones with a softer center zone and harder outer zones achieving the result of projecting the golf ball toward the flight path of a center hit (col. 1 lines 60-68 and col. 3 lines 31-39); thus a person having ordinary skill in the art would have recognized that zone hardness is a result-effective variable. It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the central zone hardness to range from 28 to 32 on a Shore D hardness scale, the first toe zone hardness to range from 33 to 37 on a Shore D hardness scale, the first heel zone hardness to range from 30 to 35 on a Shore D hardness scale, the second toe zone hardness to range from 35 to 42 Shore D hardness scale, the second heel zone hardness to range from 35 to 42 Shore D hardness scale, the third heel zone hardness to range from 38 to 47 Shore D hardness scale, and the third toe zone hardness to range from 38 to 47 Shore D hardness scale, to achieve desired ball projection, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. See MPEP 2144.05 II. Regarding claim 8, Hardman discloses in the modified Abbott, the putter club head of claim 7, wherein: the body (see Figure 9) comprises an imaginary insert midplane [E] that is perpendicular to a ground plane and extends through the geometric center; the central zone [74] comprises a central zone midline (a midline of center strip [74] extending “into the page” in Figure 9) that is perpendicular to the front surface and is equidistant from the first toe zone medial surface (see right side of strip [A] in annotated Figure 9 above) and the first heel zone medial surface (see left side of strip [B] in annotated Figure 9 above) and extends perpendicular to the front surface; the first toe zone [A] comprises a first toe zone midline (a midline of strip [A] extending “into the page” in Figure 9) that is equidistant from the first toe zone medial surface (see right side of strip [A] in annotated Figure 9 above) and the first toe zone distal surface (see left side of strip [A] in annotated Figure 9 above); the first heel zone [B] comprises a first heel zone midline (a midline of strip [B] extending “into the page” in annotated Figure 9 above) that is perpendicular to the front surface and is equidistant from the first heel zone distal surface (see right side of strip [B] in annotated Figure 9 above) and the first heel zone medial surface (see left side of strip [B] in annotated Figure 9 above); the second toe zone [C] comprises a second toe midline (a midline of strip [C] extending “into the page” in annotated Figure 9 above) that is perpendicular to the front surface and is equidistant from the second toe zone distal surface (see left side of strip [C] in annotated Figure 9 above) and the second toe zone medial surface (see right side of strip [C] in annotated Figure 9 above); the second heel zone [D] comprises a second heel zone midline (a midline of strip [D] extending “into the page” in annotated Figure 9 above) that is perpendicular to the front surface and is equidistant from the second heel zone distal surface (see right side of strip [D] in annotated Figure 9 above) and the second heel zone medial surface (see left side of strip [D] in annotated Figure 9 above); the third toe zone [75] comprises a third toe zone midline (a midline of toe strip [75] extending “into the page” in Figure 9) that is perpendicular to the front surface and is equidistant from the third toe zone distal surface (see left side of toe strip [75] in Figure 9) and the third toe zone medial surface (see right side of toe strip [75] in Figure 9); the third heel zone [76] comprises a third heel zone midline (a midline of heel strip [76] extending “into the page” in Figure 9) that is perpendicular to the front surface and is equidistant from the third heel zone distal surface (see right side of heel strip [76] in Figure 9) and the third heel zone medial surface (see left side of heel strip [76] in Figure 9); the central zone midline (a midline of center strip [74] extending “into the page” in Figure 9) is coplanar with the imaginary insert midplane [E] (col. 4 lines 12-18, Figures 9-10, and annotated Figure 9 above). Hardman discloses the midlines getting progressively further from the imaginary insert midplane, with the first toe and heel zone midlines being the closest and the third toe and heel zone midlines being the furthest from the imaginary insert midplane. Hardman discloses the spacing of the zones achieving the result of varying hardness such that the center strip has the lowest hardness with the hardness increasing toward the toe strip and heel strip (col. 4 lines 12-18); thus a person having ordinary skill in the art would have recognized that relative location of the strips is a result-effective variable. It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to space the midlines from the imaginary insert midplanes as outlined in the claim to achieve desired strip spacing, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. See MPEP 2144.05 II. Regarding claim 9, the modified Abbott discloses the putter club head of claim 7, wherein: the face plate [20] has a thickness that is between 0.005 and 0.050 inch (col. 2 lines 4-6; “no less than 0.005 inch and no more than 0.100 inch;” which encompasses the claimed range); and the middle layer [30] has a thickness that is between 0.025 and 0.25 inch (col. 4 lines 59-61: “0.100 to 0.150 inch, and more preferably a thickness of approximately 0.120 inch:” which falls within the claimed range) (col. 2 lines 4-6, 57-59, col. 4 lines 41-61, and Figure 4). Regarding claim 11, the modified Abbott discloses the putter club head of claim 8, wherein: the face plate [20] comprises a plurality of horizontal grooves [24] extending in a heel-toe direction (col. 4 lines 22-40 and Figures 1-2A; wherein the holes [24] are oval-shaped with the major axes of the oval holes extending horizontally in a heel-toe direction). Regarding claim 12, the modified Abbott discloses a putter club head (Figure 5) comprising: a body [100] having a toe end [140], a heel end [130] opposite the toe end [140], a front end [150], a rear end [160] opposite the front end [150], a top [110], and a bottom portion [120] opposite the top [110]; a front surface (see face portion [150]) and a front recess [155] located on the front surface (see face portion [150]); a face insert [20, 30, 40] having a geometric center; and a midplane that is perpendicular to a ground plane and extends through the geometric center; wherein: the face insert [20, 30, 40] comprises a face plate [20], a middle layer [30], and an adhesive layer [40]; wherein the face plate [20] is a planar, flat surface (col. 4 lines 23-24: “a metal striking sheet 20 or planar member”); the face plate [20] is located outboard, the adhesive layer [40] (specifically see adhesive [40] adjacent the recess [155] in Figure 5) is located inboard, and the middle layer [30] is disposed between the face plate [20] and adhesive layer [40] (col. 4 line 22 – col. 5 line 10 and Figures 1-2A and 5). Abbott does not disclose a first heel point, a first toe point, a first heel zone point, and a second toe point with varying durometer. Hardman, however, teaches a similar club head [71] comprising: a face insert [72] comprising a layer disposed in a front recess, a midplane [E] that is perpendicular to a ground plane, the face insert [72] further comprises a first heel point (a midpoint of strip [B] in annotated Figure 9 above), a first toe point (a midpoint of strip [A] in annotated Figure 9 above), a first heel zone point (a midpoint of strip [D] in annotated Figure 9 above), and a second toe point (a midpoint of strip [C] in annotated Figure 9 above); the first heel point (a midpoint of strip [B] in annotated Figure 9 above) is located horizontally and heelward of the midplane [E]; the first toe point (a midpoint of strip [B] in annotated Figure 9 above) is located horizontally and toeward of the midplane [E]; the first heel zone point (a midpoint of strip [D] in annotated Figure 9 above) is located further horizontally and heelward of the midplane [E]; the second toe point (a midpoint of strip [C] in annotated Figure 9 above) is located further horizontally and toeward of the midplane; the layer comprises a center durometer at the geometric center; the layer comprises a first heel durometer at the first heel point (a midpoint of strip [B] in annotated Figure 9 above); the layer comprises a first toe durometer at the first toe point (a midpoint of strip [A] in annotated Figure 9 above); the layer comprises a first heel zone durometer at the first heel zone point (a midpoint of strip [D] in annotated Figure 9 above); and the layer comprises a second toe durometer at the second toe point (a midpoint of strip [C] in annotated Figure 9 above), wherein the durometer increases from the central zone [74] to the outermost toe and heel zones [75, 76] (col. 3 lines 3-39, col. 4 lines 12-18, and Figures 3-4 and 9-10). It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the middle layer of Abbot to include a first heel point, a first toe point, a first heel zone point, and a second toe point, wherein the hardness of the points increases from the geometric center to the first heel zone point and second toe point because Hardman teaches that this configuration compensates for off-center hits by projecting the ball toward the path of a center hit (col. 1 lines 60-68 and col. 3 lines 31-39). Hardman discloses the hardness varying from 40 Shore A hardness (less than 0 Shore D hardness) in the center zone to 80 Shore A hardness (~30-35 Shore D hardness) at the outer zones but does not explicitly disclose a center durometer that is less than 30 shore D, a first heel durometer that is between 30 and 35 shore D, a first toe durometer that is between 35 and 40 shore D, a first heel zone durometer that is between 35 and 40 shore D, or a second toe durometer that is between 40 and 45 shore D. However, Hardman discloses the variable hardness of the strips with a softer center strip and harder outer strips achieving the result of projecting the golf ball toward the flight path of a center hit (col. 1 lines 60-68 and col. 3 lines 31-39); thus a person having ordinary skill in the art would have recognized that zone hardness is a result-effective variable. It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the center durometer to be less than 30 shore D, the first heel durometer to be between 30 and 35 shore D, the first toe durometer to be between 35 and 40 shore D, the first heel zone durometer to be between 35 and 40 shoe D, and the second toe durometer to be between 40 and 45 shore D, to achieve desired ball projection, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. See MPEP 2144.05 II. Hardman also discloses the first heel zone point and second toe point being further from the midplane than the first heel point and first toe point but does not explicitly state the distance. Hardman discloses the spacing of the strips achieving the result of varying hardness such that the center strip has the lowest hardness with the hardness increasing toward the toe strip and heel strip (col. 4 lines 12-18); thus a person having ordinary skill in the art would have recognized that relative location of the strips is a result-effective variable. It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to space the first heel point and first toe point 0.25 inches from the midplane and the first heel zone point and second toe point 0.50 inches from the midplane to achieve desired strip spacing, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. See MPEP 2144.05 II. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claim 4 is rejected under 35 U.S.C. 103 as being unpatentable over Abbott in view of Hardman as applied to claim 3 above, and further in view of Matt Saternus (PING Sigma G Putter Review). Regarding claim 4, the modified Abbott discloses the putter club head of claim 3, wherein: the middle layer [30] is formed from a polymer; and the face plate [20] is formed from an aluminum material (col. 4 lines 22-26 and Figure 5). The modified Abbott discloses the middle layer being formed from a polymer, but does not specifically disclose a polyether block amide. Saternus, however, reviews a similar putter-type club head comprising a face plate (page 3: “6061 aerospace-grade aluminum face”) and a middle layer (page 3: “Pebax elastomer”), wherein: the middle layer (page 3: “Pebax elastomer”) is formed from a polyether block amide that is a thermoplastic elastomer made of a flexible polyether and rigid polyamide (page 3: “Pebax elastomer”); and the face plate (page 3: “6061 aerospace-grade aluminum face”) is formed from an aluminum material (page 3). It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the modified Abbott middle layer to be formed from a polyether block amide that is a thermoplastic elastomer made of a flexible polyether and rigid polyamide because Saternus teaches that this configuration provides a putter with a soft, responsive feel with incredibly consistent sound (page 3). Claim 10 is rejected under 35 U.S.C. 103 as being unpatentable over Abbott in view of Hardman as applied to claim 9 above, and further in view of Degerness et al. (US 2023/0249039 A1). The examiner would like to point out that provisional application 63/506,014 does not provide support for claim 10 such that the effective filing date of claim 10 is the date non-provisional application 18/680,768 was actually filed, 31 May 2024. Regarding claim 10, the modified Abbott is silent as to the loft angle, body mass, and front surface maximum height. Degerness, however, teaches a similar putter-type club head [100] comprising a body [108] and a front surface [110], wherein: the front surface [110] defines a loft angle that is between 0 and 8 degrees (paragraph 0092: “between 0 degrees and 8 degrees”); the body [108] comprises a mass between 345 and 380 grams (paragraph 0069: “between 320 and 380 grams” which encompasses the claimed range); and the front surface [110] comprises a max height that is less than 1.25 inches (paragraph 0106: “the height can be between 0.90 inches and 1.00 inches, 1.00 inches and 1.10 inches, 1.10 inches and 1.15 inches, 1.15 inches and 1.20 inches”) (paragraphs 0069, 0092, 0106, 0110, 0113, 0123, and Figures 1-6). It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the modified Abbot to have a loft angle between 0 and 8 degrees, a body mass between 345 and 380 grams, and a front surface max height that is less than 1.25 inches because Degerness teaches that a putter with these characteristics can be selected based on preferences of the player and have a direct effect on the control the player has on a putt (paragraphs 0069, 0092, 0106, 0113, and 0123). Response to Arguments Applicant's arguments filed 1 September 2026 have been fully considered but they are not persuasive. Regarding claims 1, 4, 6, 10, and 12, the applicant argued that the alleged combinations do not teach or suggest a golf club head having a face insert formed from a face plate, a middle layer, and an adhesive layer wherein the face plate is a planar, flat surface and the middle layer varies in harness. The examiner disagrees. The face plate [20] of Abbott is specifically called a planar member in the description (col. 4 lines 23-24) and repeatedly throughout the Abstract and Brief Summary of the Invention. The metal sheet [20] is also depicted as such (Figures 1, 2B, 2C, and 5). It is unclear if applicant contends the metal striking sheet [20] of Abbott is not a planar, flat surface because it has a plurality of oval-shaped holes [24] stamped into the surface, but the metal sheet [20] is still horizontal, level, and lies in a plane and is thus a planar, flat surface. The applicant further argued that altering the golf club head of Abbott to arrive at the claimed invention would require one of skill in the art to remove the through hole of Abbott, removing the intended purpose of the golf club head of Abbot to increase the contact time between the faceplate and the golf ball. The examiner disagrees. The modified Abbott does not include through-holes. The examiner cited the first embodiment of Abbott shown in Figures 1-5. This embodiment has a plurality of oval-shaped holes [24] that are stamped into the metal sheet [20]. The holes [24] in this embodiment do not extend through the entire thickness T1 of the metal sheet [20] (col. 4 lines 22-34 and Figure 1). Through-holes are disclosed in a third embodiment depicted in Figures 11-12; however, this embodiment was not cited in the rejection. Abbott discloses a synthetic polymer (col. 4 line 62: “urethane material”) middle layer [30] which has a hardness for absorbing the force of contact with the golf ball and slowing ball speed (col. 4 lines 53-67). Hardman was cited for teaching a similar synthetic polymer (col. 3 lines 27:28: “Cycolac plastic, Surlyn, Epoxy composite, etc.”) layer [72] which has a hardness for compensating for off-center hits (col. 1, lines 66-68, col. 3 lines 3-39, col. 4 lines 12-18, and Figure 9). The examiner maintains that it would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to configure the middle layer of Abbott to include a central zone, a first toe zone, a first heel zone, a second toe zone, and a second heel zone, wherein the hardness of the zones increases from the central zone to the second toe zone and second heel zone because Hardman teaches that this configuration compensates for off-center hits by projecting the ball toward the path of a center hit (col. 1 lines 60-68 and col. 3 lines 31-39). This would not remove the intended purpose of the golf club head of Abbott; rather it would aid in projecting the golf ball toward the intended line of flight. As such, the examiner maintains that Abbott in view of Hardman renders obvious at least the independent claims as outlined above. Conclusion THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to AUDREY B. WALTER whose telephone number is (571)270-5286. The examiner can normally be reached Monday - Friday: 8:30 am - 4:30 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Eugene Kim can be reached at (571)272-4463. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /AUDREY B. WALTER/Primary Examiner, Art Unit 3711
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Prosecution Timeline

May 31, 2024
Application Filed
May 14, 2026
Non-Final Rejection mailed — §103
Sep 01, 2026
Response Filed
Sep 30, 2026
Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
81%
Grant Probability
99%
With Interview (+23.9%)
2y 4m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 1189 resolved cases by this examiner. Grant probability derived from career allowance rate.

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