Prosecution Insights
Last updated: April 19, 2026
Application No. 18/696,812

EMULSION EXPLOSIVE COMPOSITION FOR BOOSTER OF BULK EXPLOSIVE

Final Rejection §103§112
Filed
Mar 28, 2024
Examiner
FELTON, AILEEN BAKER
Art Unit
1734
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Hanwha Corporation
OA Round
2 (Final)
51%
Grant Probability
Moderate
3-4
OA Rounds
4y 6m
To Grant
67%
With Interview

Examiner Intelligence

Grants 51% of resolved cases
51%
Career Allow Rate
223 granted / 435 resolved
-13.7% vs TC avg
Strong +16% interview lift
Without
With
+15.5%
Interview Lift
resolved cases with interview
Typical timeline
4y 6m
Avg Prosecution
51 currently pending
Career history
486
Total Applications
across all art units

Statute-Specific Performance

§101
1.1%
-38.9% vs TC avg
§103
63.7%
+23.7% vs TC avg
§102
16.5%
-23.5% vs TC avg
§112
17.3%
-22.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 435 resolved cases

Office Action

§103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-5 are rejected under 35 U.S.C. 103 as being unpatentable over Ghaicha (CA 2162411). Regarding claim 1, Ghaicha discloses an emulsion explosive including an aqueous oxidizer phase that includes ammonium nitrate, sodium nitrate, calcium nitrate, water, and ethylene diamine dinitrate (pg. 11, lines 5-28). The aqueous oxidizer phase is from 60-97 % (pg. 11, lines 28-32). The composition includes an emulsifier such as PIBSA (ex. 1) at up to 5% (pg. 10, lines 10-25), fuel oil such as paraffin oil from 3-30 % (pg. 12, lines 1-15), and microspheres that are copolymers of vinylidene chloride and acrylonitrile (pg. 14, 5-14). Table 1 indicates that the droplet size in the emulsion is less than 2 micron (pg. 19). The claimed amount of microspheres in not disclosed. It would have been obvious to one having ordinary skill in the art at the time the invention was made to vary the parameters of the emulsion such as amounts to achieve a desired result. It is well-settled that optimizing a result effective variable is well within the expected ability of a person of ordinary skill in the subject art. In re Boesch, 617 F.2d 272, 205 USPQ 215 (CCPA 1980), In re Aller, 220 F.2d 454, 105 USPQ 233 (CCPA 1955). Ghaicha identifies that microspheres as a sensitizing additive and one of skill in the art would be able to optimize the amount of such an additive to achieve the desired result of sensitizing the emulsion explosive. The detonation velocity is an inherent property of this composition since the same components are used. As to limitations which are considered to be inherent in a reference, note the case law of In re Ludke, 169 USPQ 563; In re Swinehart, 169 USPQ 226, In re Fitzgerald, 205 USPQ 594; In re Best et al, 195 USPQ 430; and In re Brown, 173 USPQ 685, 688. Further the detonation velocity is a statement of intended use in a claim that is drawn to a composition. A recitation of the intended use of the claimed invention must result in a structural difference between the claimed invention and the prior art in order to patentably distinguish the claimed invention from the prior art. If the prior art structure is capable of performing the intended use, then it meets the claim. Regarding claim 2, Ghaicha does not indicate the amount of ethylene diamine dinitrate as the portion of the aqueous oxidizer phase. However, Ghaicha identifies ethylene diamine dinitrate as a nitrogen contributing additive and one of skill in the art would be able to optimize the amount of such an additive to achieve the desired result of increasing the nitrogen in the emulsion explosive. It is well-settled that optimizing a result effective variable is well within the expected ability of a person of ordinary skill in the subject art. In re Boesch, 617 F.2d 272, 205 USPQ 215 (CCPA 1980), In re Aller, 220 F.2d 454, 105 USPQ 233 (CCPA 1955). Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claim 5 is rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. The term “light oil” is a relative term which renders the claim indefinite. The term “light oil” is not defined by the claim, the specification does not provide a standard for ascertaining the requisite degree, and one of ordinary skill in the art would not be reasonably apprised of the scope of the invention. Response to Arguments Applicant's arguments have been fully considered but they are not persuasive. Applicant argues the detonation velocity. A recitation of the intended use of the claimed invention must result in a structural difference between the claimed invention and the prior art in order to patentably distinguish the claimed invention from the prior art. If the prior art structure is capable of performing the intended use, then it meets the claim. It is unclear why Applicant indicates that Ghaicha does not disclose the size at less than 2 micron. This size is clearly shown in the table from the prior art. There is no requirement that this size be labeled as essential. The fact that the inventor has recognized another advantage which would flow naturally from following the suggestion of the prior art cannot be the basis for patentability when the differences would otherwise be obvious. See Ex parte Obiaya, 227 USPQ 58, 60 (Bd. Pat. App. & Inter. 1985). The 112 rejection is maintained. Applicant has not submitted any evidence that one of ordinary skill would know what oils would meet this limitation. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to AILEEN BAKER FELTON whose telephone number is (571)272-6875. The examiner can normally be reached Monday 9-5:30, Thursday 11-3, Friday 9-5:30. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jonathan Johnson can be reached at 571-272-1177. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /AILEEN B FELTON/Primary Examiner, Art Unit 1734
Read full office action

Prosecution Timeline

Mar 28, 2024
Application Filed
Sep 24, 2025
Non-Final Rejection — §103, §112
Dec 15, 2025
Response Filed
Mar 18, 2026
Final Rejection — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12600688
SENSITIZING COMPOSITION FOR ENERGETIC HYDROGEN PEROXIDE EMULSIONS
2y 5m to grant Granted Apr 14, 2026
Patent 12595217
THERMITE BLOCK FOR STORED-DATA DESTRUCTION
2y 5m to grant Granted Apr 07, 2026
Patent 12595174
METHOD FOR PRODUCING THE PENTAZOLATE ANION USING A HYPERVALENT IODINE OXIDANT
2y 5m to grant Granted Apr 07, 2026
Patent 12559443
ENERGY-RELEASING COMPOSITE MATERIAL AND METHOD FOR MANUFACTURING SAME
2y 5m to grant Granted Feb 24, 2026
Patent 12552729
MECHANICALLY-GASSED EMULSION EXPLOSIVES AND METHODS RELATED THERETO
2y 5m to grant Granted Feb 17, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
51%
Grant Probability
67%
With Interview (+15.5%)
4y 6m
Median Time to Grant
Moderate
PTA Risk
Based on 435 resolved cases by this examiner. Grant probability derived from career allow rate.

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