Prosecution Insights
Last updated: April 19, 2026
Application No. 18/697,066

CONTACT SENSOR MODULE

Non-Final OA §103
Filed
Mar 29, 2024
Examiner
SINHA, TARUN
Art Unit
2855
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Thk Co. Ltd.
OA Round
1 (Non-Final)
77%
Grant Probability
Favorable
1-2
OA Rounds
2y 9m
To Grant
95%
With Interview

Examiner Intelligence

Grants 77% — above average
77%
Career Allow Rate
448 granted / 585 resolved
+8.6% vs TC avg
Strong +19% interview lift
Without
With
+18.6%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
20 currently pending
Career history
605
Total Applications
across all art units

Statute-Specific Performance

§101
2.7%
-37.3% vs TC avg
§103
62.5%
+22.5% vs TC avg
§102
13.7%
-26.3% vs TC avg
§112
16.9%
-23.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 585 resolved cases

Office Action

§103
DETAILED ACTION The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Priority Receipt is acknowledged of certified copies of papers required by 37 CFR 1.55. Information Disclosure Statement The information disclosure statement (IDS) submitted on 3/29/2024 was filed in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1, 9 is/are rejected under 35 U.S.C. 103 as being unpatentable over Kim US 20200300598 in view of AlGhazi US 12336955 in view of Gilkison US 20040093953. As to claim 1, Kim teaches “A contact sensor module (Abstract) comprising: a plurality of pressure-sensitive sensors (Figure 2, 112) in a thin film shape (Figure 2, the pressure sensors are aligned in a linear fashion along a thin substrate) mounted on a surface of the base unit at a tip end of the base unit (Figure 2, 116 is the base unit in which the sensors fit into) in a state inclined so as to approach a central axis of the base unit along a first direction from a base end side toward a tip end side of the base unit (Figure 2, the sensors 112 approach a center axis of the contact sensor. When aligned against the cover 102, the center axis at at the tip of the contact sensor); a cover having flexibility and attached to the base unit so as to cover the tip end of the base unit (Figure 2, 102).” Kim does not teach that the shape is columnar. AlGhazi teaches “a base unit with columnar shape (Figure 21).” It would have been obvious to one of ordinary skill in the art before the filing of the invention to combine the teachings of AlGhazi with Kim. Both are related to contact pressure sensors which involve a focused point of contact against a surface, commonly a ground surface. Both utilize pressure sensors to identify the load. Having a columnar shape is critical to the performance and method of using the contact sensors in both prior arts since the elements are pressed into a ground surface. The prior arts do not teach an intermediate member, which appears to act as a cushion between the base element and cover element. Gilkison teaches “and a hollow intermediate member formed to be harder than the cover and disposed between the tip end of the base unit and the cover (figure 2, 14 acts an intermediate between 32 and 12); wherein the intermediate member is formed such that an outer wall surface of the intermediate member is in close contact with an inner wall surface of the cover (Figure 2 shows the concept of one element fitting into another element, such as 34 being inserted into 32. This type of connection is known, and would be obvious to one of ordinary skill in the art. Therefore one of ordinary skill in the art could apply this type of connection to various elements in the contact sensor system), and an inner wall surface of the intermediate member is in contact with the plurality of pressure-sensitive sensors, with a gap formed between the intermediate member and the surface of the base unit (Figure 2 shows the concept of one element fitting into another element, such as 34 being inserted into 32. This type of connection is known, and would be obvious to one of ordinary skill in the art. Therefore one of ordinary skill in the art could apply this type of connection to various elements in the contact sensor system).” It would have been obvious to one of ordinary skill in the art before the filing of the invention to combine the teachings of Gilkison with AlGhazi and Kim. It can be seen between AGhazi and Kim that columnar shaped contact sensors are widely used and those involves covers. Those prior arts are missing an intermediate member and Gilkison shows a pressure sensing probe that has a base, intermediate member and cover. These elements connect together in a manner that is claimed. Although there are slight differences as to which components connect to adjacent components in the prior arts verses the instant application, specifically the base member fitting into the intermediate member and the intermediate member fitting into the cover, Gilkison teaches the concept of the intermediate member fitting into the cover. Based on this, one of ordinary skill in the art could have modified the prior art to arrive at a cover in which the intermediate member fits into the cover while the base elements fits into the intermediate member. This aids in creating a secure connection between elements. As to claim 9, Kim teaches “A flying robot with the contact sensor module according to claim 1mounted on a tip of a leg (Figure 7 shows the contact sensor attached to the tip of a leg of a robot. As to whether the robot flies is not discussed, but it is known to have robots that can fly, such as drones).” Claim(s) 2 is/are rejected under 35 U.S.C. 103 as being unpatentable over Kim US 20200300598 in view of AlGhazi US 12336955 in view of Gilkison US 20040093953 and in further view of Lee US 20130144437. As to claim 2, the prior arts do not teach the inclination angle of the sensors. Lee teaches “wherein the plurality of pressure-sensitive sensors are mounted on the surface of the base unit such that an inclination angle thereof with respect to the central axis of the base unit is 45 degrees (Figure 1).” It would have been obvious to one of ordinary skill in the art before the filing of the invention to combine the teachings of Kim with Gilkison and AlGhazi and Kim. Having the sensors at angle often aid in measurement accuracy and enhancing durability since direct contact with a surface can potentially damage them. Allowable Subject Matter Claims 3, 4, 5, 6, 7 and 8 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Claim 2 teaches the specific inclination of the pressure sensors, and the specification provides criticality for this feature. The prior arts fail to teach this. Claims 3 and 4 are directed towards the design of the intermediate member, which is not taught by the prior arts. Claims 5-8 depend from claim 4. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to TARUN SINHA whose telephone number is (571)270-3993. The examiner can normally be reached Monday-Friday, 10AM-6PM EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Laura Martin can be reached at (571) 272-2160. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /TARUN SINHA/ Primary Examiner, Art Unit 2855
Read full office action

Prosecution Timeline

Mar 29, 2024
Application Filed
Mar 02, 2026
Non-Final Rejection — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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ULTRASONIC INSPECTION DEVICE AND ULTRASONIC INSPECTION UNIT
2y 5m to grant Granted Apr 14, 2026
Patent 12601716
SONIC INSPECTION DEVICE, SONIC INSPECTION METHOD, AND CONTACT MEMBER FOR SONIC INSPECTION DEVICE
2y 5m to grant Granted Apr 14, 2026
Patent 12601729
SYSTEM AND METHOD FOR REMOTELY MEASURING IMPEDANCE OF ROCK AND ORE SAMPLES
2y 5m to grant Granted Apr 14, 2026
Patent 12590852
FORCE SENSOR WITH POLYMER MATERIAL LAYER
2y 5m to grant Granted Mar 31, 2026
Patent 12590851
FORCE SENSOR
2y 5m to grant Granted Mar 31, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
77%
Grant Probability
95%
With Interview (+18.6%)
2y 9m
Median Time to Grant
Low
PTA Risk
Based on 585 resolved cases by this examiner. Grant probability derived from career allow rate.

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