Prosecution Insights
Last updated: July 17, 2026
Application No. 18/713,458

METHOD FOR MANUFACTURING A DOUBLE-LAYERED HEAT EXCHANGE WALL

Non-Final OA §112
Filed
May 24, 2024
Priority
Dec 02, 2021 — FR FR2112871 +1 more
Examiner
HOLLY, LEE A
Art Unit
Tech Center
Assignee
Commissariat à l'Énergie Atomique et aux Énergies Alternatives
OA Round
1 (Non-Final)
75%
Grant Probability
Favorable
1-2
OA Rounds
5m
Est. Remaining
81%
With Interview

Examiner Intelligence

Grants 75% — above average
75%
Career Allowance Rate
437 granted / 583 resolved
+15.0% vs TC avg
Moderate +6% lift
Without
With
+5.9%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
37 currently pending
Career history
615
Total Applications
across all art units

Statute-Specific Performance

§101
1.1%
-38.9% vs TC avg
§103
65.9%
+25.9% vs TC avg
§102
12.1%
-27.9% vs TC avg
§112
15.5%
-24.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 583 resolved cases

Office Action

§112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-13 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. A broad range or limitation together with a narrow range or limitation that falls within the broad range or limitation (in the same claim) may be considered indefinite if the resulting claim does not clearly set forth the metes and bounds of the patent protection desired. See MPEP § 2173.05(c). Claim 1: Claim 1 recites the broad recitation “between 10 µm and 100 µm”, and the claim also recites “between 50 µm and 100 µm” which is the narrower statement of the range/limitation. The claim(s) are considered indefinite because there is a question or doubt as to whether the feature introduced by such narrower language is (a) merely exemplary of the remainder of the claim, and therefore not required, or (b) a required feature of the claims. Claim 2: Claim 2 recites the broad recitation “between 10 µm and 100 µm”, and the claim also recites “between 50 µm and 100 µm” which is the narrower statement of the range/limitation. The claim(s) are considered indefinite because there is a question or doubt as to whether the feature introduced by such narrower language is (a) merely exemplary of the remainder of the claim, and therefore not required, or (b) a required feature of the claims. Claim 9: Claim 9 recites the broad recitation a “material comprising iron”, and the claim also recites a “material selected from iron Fe0 and a steel” which is the narrower statement of the range/limitation. The claim(s) are considered indefinite because there is a question or doubt as to whether the feature introduced by such narrower language is (a) merely exemplary of the remainder of the claim, and therefore not required, or (b) a required feature of the claims. Claim 11: Claim 11 recites the broad recitation “between 1 mm and 30 mm”, and the claim also recites “between 1 mm and 2 mm” which is the narrower statement of the range/limitation. The claim(s) are considered indefinite because there is a question or doubt as to whether the feature introduced by such narrower language is (a) merely exemplary of the remainder of the claim, and therefore not required, or (b) a required feature of the claims. Allowable Subject Matter Claims 1-13 would be allowable if rewritten or amended to overcome the rejection(s) under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), 2nd paragraph, set forth in this Office action. The following is a statement of reasons for the indication of allowable subject matter: Claim 1; The prior art of record teaches various methods of manufacturing double-wall heat exchange structures and diffusion-bonded assemblies, including the use of intermediate layers, coatings, and heat/pressure bonding techniques. For example, Lu et al. (US 2021/0187906) discloses a multilayer steel assembly formed by mechanically pressing multiple steel sheets together and welding the sheet edges prior to subsequent thermal bonding operations. Lu teaches steel alloy layers that contain iron as a constituent of the alloy and may be joined by solid phase bonding. However, the prior art of record fails to disclose or fairly suggest a method including interposing a leaf of elemental iron (Fe0) having a thickness between 10 µm and 100 µm between first and second metallic sheets, followed by the claimed sequence of mechanical pressing, peripheral welding, and hot isostatic pressing. In particular, the prior art of record does not disclose or fairly suggest the use of a leaf of elemental iron (Fe0) as the interposed bonding member. While the prior art of record may disclose steel components, steel interlayers, porous metallic structures or other bonding materials, one of ordinary skill in the art would not be reasonably motivated, and absent impermissible hindsight, to modify the prior art of record to teach or fairly suggest the use of the specifically claimed elemental iron (Fe0) leaf within the claimed thickness range. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Huang (CN 203928838U) discloses a double-wall heat exchange tube having first and second heat exchange tubes with a metallic powder layer disposed therebetween to facilitate heat transfer and reduce thermal stresses within the heat exchanger. Any inquiry concerning this communication or earlier communications from the examiner should be directed to Lee Holly whose telephone number is (571)270-7097. The examiner can normally be reached Monday - Friday 8:00 to 5:00 EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Thomas Hong can be reached at (571) 272-0993. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Lee A Holly/Primary Examiner, Art Unit 3726
Read full office action

Prosecution Timeline

May 24, 2024
Application Filed
Jun 30, 2026
Non-Final Rejection mailed — §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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METHODS OF MANUFACTURING COMBINATION THRUST-BEARING AND RADIAL BEARING APPARATUSES
2y 7m to grant Granted Jun 16, 2026
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1y 11m to grant Granted May 26, 2026
Patent 12636734
SYSTEMS AND METHODS TO CONFIGURE A ROBOTIC WELDING SYSTEM
1y 9m to grant Granted May 26, 2026
Patent 12629786
METHOD FOR MANUFACTURING A HEAT EXCHANGER BY BRAZING A TEMPERATURE PROBE, CORRESPONDING HEAT EXCHANGER AND TEMPERATURE PROBE
1y 7m to grant Granted May 19, 2026
Patent 12617030
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2y 11m to grant Granted May 05, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
75%
Grant Probability
81%
With Interview (+5.9%)
2y 7m (~5m remaining)
Median Time to Grant
Low
PTA Risk
Based on 583 resolved cases by this examiner. Grant probability derived from career allowance rate.

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