Prosecution Insights
Last updated: August 16, 2026
Application No. 18/720,883

PASTE-PROCESSED ULTRA HIGH MOLECULAR WEIGHT POLYETHYLENE EXPANDED INTO DENSE ARTICLES

Final Rejection §102§103
Filed
Jun 17, 2024
Priority
Dec 16, 2021 — provisional 63/290,154 +1 more
Examiner
KHATRI, PRASHANT J
Art Unit
1783
Tech Center
1700 — Chemical & Materials Engineering
Assignee
W. L. Gore & Associates Inc.
OA Round
2 (Final)
61%
Grant Probability
Moderate
3-4
OA Rounds
1y 3m
Est. Remaining
90%
With Interview

Examiner Intelligence

Grants 61% of resolved cases
61%
Career Allowance Rate
532 granted / 871 resolved
-3.9% vs TC avg
Strong +28% interview lift
Without
With
+28.5%
Interview Lift
resolved cases with interview
Typical timeline
3y 5m
Avg Prosecution
37 currently pending
Career history
907
Total Applications
across all art units

Statute-Specific Performance

§101
0.9%
-39.1% vs TC avg
§103
48.6%
+8.6% vs TC avg
§102
18.5%
-21.5% vs TC avg
§112
23.3%
-16.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 871 resolved cases

Office Action

§102 §103
DETAILED ACTION In response to Amendments/Arguments filed 5/14/2026. Claims 1-24 are pending. Claims 10-24 are withdrawn with traverse. Claims 1-9 are examined thusly. Claim Rejections - 35 USC § 102 The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action. Claims 1-5 and 8-9 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Bellare (US 20100292374). Bellare discloses a crosslinked UHMWPE sheet. Concerning claim 1, Bellare discloses the UHMWPE sheet has two melting peaks at 139°C and 145.9°C, which correspond to the first and second endotherms as claimed and the sheet is transparent which becomes translucent after compression, wherein this is the same feature that occurs in the instant invention. Given that the materials are the same and have the same melting peaks, the sheet would have a total luminous transmittance as claimed (para. 0114-0115; Example 4). Regarding claims 2-5, the properties as claimed would be intrinsic to the disclosure of Bellare because the materials and melting peaks are the same as that claimed. With respect to claims 8 and 9, the sheet is used to form medical devices which would meet the limitations as claimed because the medical devices would include other materials and structures to form the device (para. 0107). Claim Rejections - 35 USC § 103 The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action. Claims 6 and 7 are rejected under 35 U.S.C. 103 as being unpatentable over Bellare (US 20100292374). Bellare discloses the above, including the composition is used to form a film having a thickness, length, and width for a medical device (para. 0014). Given that medical devices can have different dimensions based upon the use and the specific person the device is used within, it would have been obvious to one of ordinary skill in the art to have any thickness, including the claimed thickness for use as the desired medical device. With respect to the molecular weight, Bellare discloses the molecular weight of the UHMWPE can be 2500000 or greater, which includes and encompasses the claimed range (para. 0061). Regarding the melt enthalpy, given that the materials are the same and have the claimed melt peaks, the enthalpy would be within the claimed range. Response to Arguments Applicant's arguments filed 5/14/2026 regarding the rejections under Bellare have been fully considered but they are not persuasive. Applicant asserts that Example 4 of Bellare does not associate residual fibrillar microstructure to the endotherms and does not recite the term “fibrillar”. While it is noted that Bellare is silent to the term “fibrillar”, Applicant has provided no evidence that the endotherms of Bellare would not be associated with the fibrillar microstructure related to the processing. Applicant asserts that there is no second endotherm associated with the fibrillar structure. Examiner respectfully disagrees and notes that a second endotherm is explicitly present in light of the two melting temperatures that are within the claimed ranges and recited in Example 4. Melting points when measured by DSC are endothermic and as such, the two peaks are endothermic and the same as that claimed. As such, the assumption would be that the structure would be the same as that claimed and disclosed. Applicant is reminded that the Office cannot test the prior art and the Examiner has set forth technical reasoning and showing that the structure would be the same. Examiner also notes that the instant claims do not recite any fibrillated microstructure and as such, Applicant’s assertions are not commensurate in scope. Applicant further asserts that Bellare is silent to the claimed luminous transmittance because the sheet becomes translucent after compression. While it is noted that Bellare is silent to the specific value, Example 4 discloses the sheet is transparent prior to compression (para. 0114). Examiner notes that Example 1 of the instant invention discloses that the sheet is transparent prior to compression (para. 0088 of PG-Pub). Given that the effect of compression is the same and the endotherms are within the claimed ranges, the luminous transmittance of the sheet of Bellare prior to compression would be within the claimed range. Examiner notes that Applicant has not sufficiently shown that the process of the instant invention and the process of Bellare would result in different structure and as such, Bellare is still applicable to the instant claims and the claims are properly finally rejected. Conclusion THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to PRASHANT J KHATRI whose telephone number is (571)270-3470. The examiner can normally be reached M-F 10AM-6:30PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Veronica Ewald can be reached at (571) 272-8519. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. PRASHANT J. KHATRI Primary Examiner Art Unit 1783 /PRASHANT J KHATRI/Primary Examiner, Art Unit 1783
Read full office action

Prosecution Timeline

Jun 17, 2024
Application Filed
Feb 17, 2026
Examiner Interview (Telephonic)
Feb 17, 2026
Examiner Interview Summary
Mar 06, 2026
Non-Final Rejection mailed — §102, §103
May 14, 2026
Response Filed
Jul 31, 2026
Final Rejection mailed — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12695016
MULTILAYER MAGNETIC SHEET
3y 3m to grant Granted Jul 28, 2026
Patent 12690307
DISPLAY DEVICE
4y 2m to grant Granted Jul 21, 2026
Patent 12687017
FLOOR ASSEMBLY
2y 5m to grant Granted Jul 21, 2026
Patent 12673452
LAMINATED FILM AND MOLDED ARTICLE, AND PRODUCTION METHODS THEREFOR
3y 1m to grant Granted Jul 07, 2026
Patent 12668525
COVER MATERIAL AND DISPLAY DEVICE
3y 3m to grant Granted Jun 30, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
61%
Grant Probability
90%
With Interview (+28.5%)
3y 5m (~1y 3m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 871 resolved cases by this examiner. Grant probability derived from career allowance rate.

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