Prosecution Insights
Last updated: May 29, 2026
Application No. 18/725,962

METHOD AND INJECTION MOULD FOR PRODUCING A PRODUCT FROM AN INSERT AND PLASTIC BODY INJECTION-MOULDED THEREON

Non-Final OA §102§112
Filed
Jul 01, 2024
Priority
Jan 06, 2022 — CH CH000025/2022 +1 more
Examiner
YI, STELLA KIM
Art Unit
1742
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Fostag Formenbau AG
OA Round
1 (Non-Final)
71%
Grant Probability
Favorable
1-2
OA Rounds
1y 3m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allowance Rate
678 granted / 961 resolved
+5.6% vs TC avg
Strong +29% interview lift
Without
With
+29.1%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
24 currently pending
Career history
980
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
72.5%
+32.5% vs TC avg
§102
16.5%
-23.5% vs TC avg
§112
2.2%
-37.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 961 resolved cases

Office Action

§102 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant's election with traverse of Group I, claims 18-25 in the reply filed on 02/09/2026 is acknowledged. The traversal is on the ground(s) that the Examiner has not properly established lack of unity of invention between Group I and Group II. This is not found persuasive because SUH discloses the special technical feature an injection mold wherein a cavity-forming wall is formed by a movable mold part which can be displaced during an injection process so that a volume of the cavity is exposed when the movable mold part is moved away (see Fig.7) in that the injection mold is designed in such a manner for inserting an insert so that an edge region, which is overmolded, is arranged loose in the cavity of the injection mold (the film inserting step S30, as show in Fig.4, is a step of inserting the film F into the one side cavity 100a of the upper mold 100 in a state that the side with the hook shape is disposed at an inside [0035]) see Fig.4: PNG media_image1.png 340 400 media_image1.png Greyscale Furthermore, Fig.5 shows a first side surface of the edge region faces the movable mould part (300) and a second side surface of the region faces away from the movable mould part (see below): PNG media_image2.png 331 319 media_image2.png Greyscale The requirement is still deemed proper and is therefore made FINAL. Claims 26-34 withdrawn from further consideration pursuant to 37 CFR 1.142(b), as being drawn to a nonelected invention, there being no allowable generic or linking claim. Applicant timely traversed the restriction (election) requirement in the reply filed on 07/01/2024. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claim 18 rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 18 recites the limitation "the end face" in lines 3-4. There is insufficient antecedent basis for this limitation in the claim. Claim 18 recites the limitation "the exposed volume" in line 17. There is insufficient antecedent basis for this limitation in the claim. Claim 18 recites the limitation "the mould" in line 20. There is insufficient antecedent basis for this limitation in the claim. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim(s) 18-25 is/are rejected under 35 U.S.C. 102(a)(2) as being anticipated by SUH (2010/0038814-of record). Regarding claim 18, SUH discloses a method for producing a product comprising an insert having an edge which is to be reinforced and a plastic body which is injection-moulded onto the edge, the plastic body surrounding an edge region of the insert on both sides and at the end face, the method comprising: a. providing an injection mould having a cavity, a cavity-forming wall being formed by a movable mould part (300) which can be displaced during an injection process so that an additional volume of the cavity is exposed when the movable mould part is moved away (like in Fig.7); b. inserting the insert (F) into the injection mould (100) so that the edge region to be overmoulded is arranged loose in the cavity of the injection mould (the film inserting step S30, as show in Fig.4, is a step of inserting the film F into the one side cavity 100a of the upper mold 100 in a state that the side with the hook shape is disposed at an inside [0035]): PNG media_image1.png 340 400 media_image1.png Greyscale a first side surface of the edge region facing the movable mould part and a second side surface of the edge region facing away from the movable mould part (Fig.5): PNG media_image2.png 331 319 media_image2.png Greyscale c. injecting a polymer melt (S) into the cavity at an injection point, so that the polymer melt first flows onto the second side surface of the edge region (Fig.5), which faces away from the movable mould part, and pushes the first side surface of the edge region, which faces the movable mould part, onto the movable mould part (Fig.6): PNG media_image3.png 343 318 media_image3.png Greyscale d. moving away the movable mould part and filling the exposed volume of the cavity in that the polymer melt (S) flows along the first side surface of the edge region, which faces the movable mould part (Fig.7): PNG media_image4.png 353 304 media_image4.png Greyscale e. completing the injection process and removing the product from the mould [0045]. Regarding claim 19, SUH discloses wherein the injection point for the polymer melt is arranged on the side of the second side surface of the edge region of the inserted insert, so the injected polymer melt first contacts the insert at the second side surface and in the process pushes the first side surface of the edge region of the insert against the movable mould part (Figs.5-6). Regarding claim 20, SUH discloses wherein the movable mould part is movable substantially in one direction parallel to the first side surface (Fig.4). Regarding claim 21, SUH discloses wherein during step d, a volume region of the cavity is made smaller so that the polymer melt present therein is displaced and flows into the exposed volume of the cavity (Figs.4-5). Regarding claim 22, SUH discloses wherein the reduced volume region is located in a region of the cavity, which adjoins the exposed volume of the cavity or is at least fluidically directly connected thereto and is arranged on the side of the first side surface of the inserted insert (Figs. 4-8). Regarding claim 23, SUH discloses wherein the injection point into the cavity for the polymer melt is arranged on the side of the first side surface of the edge region of the inserted insert, wherein the edge region is hidden in such a protected manner behind the movable part in the direction of flow that the injected polymer melt flows over the end face of the insert and first contacts the insert at the second side surface and in the process pushes the first side surface of the edge region of the insert against the movable mould part (Figs.5-7). Regarding claim 24, SUH discloses wherein the cavity extends behind the movable mould part on the side facing away from the inserted insert (Fig.5). Regarding claim 25, SUH discloses wherein the product is an interior vehicle panel that contains a variety of components that contribute to a vehicle’s functionality and aesthetics; the panels serve to protect the vehicle’s interior from damage by containing them, and they latch on to the vehicle’s door or dashboard. Therefore, the interior vehicle panel is a container, wherein the insert forms a container body or a container wall and the plastic body forms a peripheral collar having an outwardly directed edge similar to a flange, an external thread or latching means for a container lid (Fig.8). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. a) VAN DER LINDE (2018/0186052) discloses a method for producing a trim component having a molded rim at an edge thereof. b) MUHLEMANN ROLF (EP 2821203) discloses a method and injection mold for producing an insertion part with a plastic collar. c) WNEK et al. (2011/022725) discloses container with injection-molded feature and tool for forming container. Any inquiry concerning this communication or earlier communications from the examiner should be directed to STELLA KIM YI whose telephone number is (571)270-5123. The examiner can normally be reached Monday-Friday 8:00-5:00 EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christina Johnson can be reached at 571-272-1176. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. STELLA YI Examiner Art Unit 1742 /STELLA K YI/ Primary Examiner, Art Unit 1742
Read full office action

Prosecution Timeline

Jul 01, 2024
Application Filed
Apr 15, 2026
Non-Final Rejection mailed — §102, §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
71%
Grant Probability
99%
With Interview (+29.1%)
3y 2m (~1y 3m remaining)
Median Time to Grant
Low
PTA Risk
Based on 961 resolved cases by this examiner. Grant probability derived from career allowance rate.

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