Prosecution Insights
Last updated: October 04, 2026
Application No. 18/729,409

METHOD OF ELECTROCHEMICALLY CONVERTING CARBON DIOXIDE INTO FORMATE SALTS

Non-Final OA §103§112
Filed
Jul 16, 2024
Priority
Jan 12, 2022 — provisional 63/298,956 +1 more
Examiner
WONG, EDNA
Art Unit
1795
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Électro Carbone Inc.
OA Round
3 (Non-Final)
58%
Grant Probability
Moderate
3-4
OA Rounds
10m
Est. Remaining
39%
With Interview

Examiner Intelligence

Grants 58% of resolved cases
58%
Career Allowance Rate
620 granted / 1061 resolved
-6.6% vs TC avg
Minimal -20% lift
Without
With
+-19.7%
Interview Lift
resolved cases with interview
Typical timeline
3y 1m
Avg Prosecution
49 currently pending
Career history
1095
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
43.6%
+3.6% vs TC avg
§102
13.9%
-26.1% vs TC avg
§112
38.1%
-1.9% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1061 resolved cases

Office Action

§103 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on June 11, 2026 has been entered. This is in response to the Amendment dated June 11, 2026. The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office Action. Response to Arguments Election/Restrictions This application contains claims 16-18 (product) drawn to an invention nonelected without traverse in the reply filed on August 25, 2025. Claim Rejections - 35 USC § 103 Claim(s) 1-3, 5-10 and 15 have been rejected under 35 U.S.C. 103 as being unpatentable over Zou et al. (“A Non-Noble Metal Catalyst-Based Electrolyzer for Efficient CO2-to-Formate Conversion,” ACS Sustainable Chemistry & Engineering (2021 Nov 23), Vol. 9, No. 48, pp. 16394- 16402) in view of WO 2015/184388 (‘388), Cofell et al. (“Investigation of Electrolyte-Dependent Carbonate Formation on Gas Diffusion Electrodes for CO2 Electrolysis,” ACS Applied Materials & Interfaces (2021 Mar 25), Vol. 13, No. 13, pp. 15132-15142, including Supporting Information pages 1-8), CN 106746109 (‘109), WO 2007/041872 (‘872), Pretoro et al. (“Chapter 4 Multiple-Effect Evaporation,” Non-Conventional Unit Operations ©2020, pp. 35-46) and CN 106186185 (‘185). The rejection of claims 1-3, 5-10 and 15 under 35 U.S.C. 103 as being unpatentable over Zou et al. in view of WO 2015/184388 (‘388), Cofell et al., CN 106746109 (‘109), WO 2007/041872 (‘872), Pretoro et al. and CN 106186185 (‘185) has been withdrawn in view of Applicant’s amendment. Response to Amendment Claim Rejections - 35 USC § 112 Claims 1-3, 5-10 and 15 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 1 • lines 29-30, “the concentrated formate-containing catholyte solution” lacks antecedent basis. Antecedent basis must be laid for each recited element in a claim, typically, by introducing each element with the indefinite article (“a” or “an”). See Slimfold Mfg. Co. v. Kincaid Properties, Inc., 626 F. Supp 493, 495 (N.D. Ga. 1985), aff'd, 810 F.2d 1113 (Fed. Cir. 1987) (citing P. Rosenberg, 2 Patent Law Fundamentals § 14.06 (2d. Ed. 1984)). Subsequent mention of an element is to be modified by the definite article “the”, “said” or “the said,” thereby making the latter mention(s) of the element unequivocally referable to its earlier recitation. See also claim 1, lines 31-32. • line 36, “the isolated formate” lacks antecedent basis. Antecedent basis must be laid for each recited element in a claim, typically, by introducing each element with the indefinite article (“a” or “an”). See Slimfold Mfg. Co. v. Kincaid Properties, Inc., 626 F. Supp 493, 495 (N.D. Ga. 1985), aff'd, 810 F.2d 1113 (Fed. Cir. 1987) (citing P. Rosenberg, 2 Patent Law Fundamentals § 14.06 (2d. Ed. 1984)). Subsequent mention of an element is to be modified by the definite article “the”, “said” or “the said,” thereby making the latter mention(s) of the element unequivocally referable to its earlier recitation. Claim 2 lines 1-2, “the isolated formate salt”. Antecedent basis must be laid for each recited element in a claim, typically, by introducing each element with the indefinite article (“a” or “an”). See Slimfold Mfg. Co. v. Kincaid Properties, Inc., 626 F. Supp 493, 495 (N.D. Ga. 1985), aff'd, 810 F.2d 1113 (Fed. Cir. 1987) (citing P. Rosenberg, 2 Patent Law Fundamentals § 14.06 (2d. Ed. 1984)). Subsequent mention of an element is to be modified by the definite article “the”, “said” or “the said,” thereby making the latter mention(s) of the element unequivocally referable to its earlier recitation. Allowable Subject Matter The following is a statement of reasons for the indication of allowable subject matter: Claims 1-3, 5-10 and 15 define over the prior art of record because the prior art does not contain any language that teaches or suggests a method of producing formate salt from carbon dioxide gas using an electrochemical cell stack, wherein electrochemical cells of the electrochemical cell stack include a dry compartment for receiving the carbon dioxide gas, a first wet compartment with a catholyte solution, where a gas diffusion layer separates the dry compartment and the first wet compartment, and a second wet compartment with an anolyte solution, comprising the steps of receiving, concentration, separating and separating as presently claimed, esp., the step of concentrating the formate and the carbonate by-product in the formate-containing catholyte solution using reverse-osmosis to produce concentrated formate and concentrated carbonate approaching a saturation point of formate-carbonate. WO 2015/184388 teaches the production of alkali metal formate using carbon dioxide (ρ [0006]; and Fig. 5: PNG media_image1.png 432 769 media_image1.png Greyscale ). CN 106746109 teaches reverse osmosis (ρ [0010]). CN 106746109 does not teach concentrating the formate and the carbonate by-product in the formate-containing catholyte solution using reverse-osmosis to produce concentrated formate and concentrated carbonate approaching a saturation point of formate-carbonate. Therefore, a person skilled in the art would not have been motivated to adopt the above conditions, and a prima facie case of obviousness cannot be established. Claims 1-3, 5-10 and 15 would be allowable if rewritten or amended to overcome the rejection(s) under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), 2nd paragraph, set forth in this Office action. Citations The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. CN 1443746 is cited to teach using formic acid to react with potassium carbonate to produce potassium formate. After the reaction is complete and potassium formate is produced, it is sent to an evaporator (ρ [0011]). Any inquiry concerning this communication or earlier communications from the examiner should be directed to EDNA WONG whose telephone number is (571)272-1349. The examiner can normally be reached Monday-Friday, 7:00 AM- 3:30 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Luan Van can be reached at (571) 272-8521. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /EDNA WONG/Primary Examiner, Art Unit 1795
Read full office action

Prosecution Timeline

Show 1 earlier event
Sep 24, 2025
Non-Final Rejection mailed — §103, §112
Jan 15, 2026
Examiner Interview Summary
Jan 22, 2026
Response Filed
Mar 11, 2026
Final Rejection mailed — §103, §112
Jun 11, 2026
Response after Non-Final Action
Jul 13, 2026
Request for Continued Examination
Jul 15, 2026
Response after Non-Final Action
Aug 20, 2026
Non-Final Rejection mailed — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12747508
ELECTROCHEMICAL TRANSFORMATIONS
2y 8m to grant Granted Sep 29, 2026
Patent 12723317
CO2 CONVERSION METHOD
1y 5m to grant Granted Sep 01, 2026
Patent 12709811
ELECTROCHEMICAL CONVERSION OF CARBON DIOXIDE TO FORM AN ORGANIC ACID
1y 7m to grant Granted Aug 18, 2026
Patent 12680177
METHOD OF PRODUCING GLUCARIC ACID AND METHOD OF MANUFACTURING SYNTHETIC RESIN RAW MATERIAL BY ELECTROCHEMICAL TREATMENT
2y 2m to grant Granted Jul 14, 2026
Patent 12674243
METHOD FOR MANUFACTURING CHROMIUM OXIDE COATED TINPLATE
4y 10m to grant Granted Jul 07, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
58%
Grant Probability
39%
With Interview (-19.7%)
3y 1m (~10m remaining)
Median Time to Grant
High
PTA Risk
Based on 1061 resolved cases by this examiner. Grant probability derived from career allowance rate.

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