Prosecution Insights
Last updated: August 06, 2026
Application No. 18/732,857

Augmented Aerospike Nozzle, Engine Including the Augmented Aerospike Nozzle, and Vehicle Including the Engine

Non-Final OA §DP
Filed
Jun 04, 2024
Priority
Nov 27, 2019 — provisional 62/941,386 +2 more
Examiner
THOMAS, KYLE ROBERT
Art Unit
3741
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Stoke Space Technologies Inc.
OA Round
1 (Non-Final)
72%
Grant Probability
Favorable
1-2
OA Rounds
7m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 72% — above average
72%
Career Allowance Rate
258 granted / 356 resolved
+2.5% vs TC avg
Strong +30% interview lift
Without
With
+29.6%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
12 currently pending
Career history
380
Total Applications
across all art units

Statute-Specific Performance

§101
0.8%
-39.2% vs TC avg
§103
50.6%
+10.6% vs TC avg
§102
20.4%
-19.6% vs TC avg
§112
25.9%
-14.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 356 resolved cases

Office Action

§DP
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claims 1-60 are pending in this application. Double Patenting The nonstatutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A nonstatutory double patenting rejection is appropriate where the conflicting claims are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on nonstatutory double patenting provided the reference application or patent either is shown to be commonly owned with the examined application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. See MPEP § 717.02 for applications subject to examination under the first inventor to file provisions of the AIA as explained in MPEP § 2159. See MPEP § 2146 et seq. for applications not subject to examination under the first inventor to file provisions of the AIA . A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The filing of a terminal disclaimer by itself is not a complete reply to a nonstatutory double patenting (NSDP) rejection. A complete reply requires that the terminal disclaimer be accompanied by a reply requesting reconsideration of the prior Office action. Even where the NSDP rejection is provisional the reply must be complete. See MPEP § 804, subsection I.B.1. For a reply to a non-final Office action, see 37 CFR 1.111(a). For a reply to final Office action, see 37 CFR 1.113(c). A request for reconsideration while not provided for in 37 CFR 1.113(c) may be filed after final for consideration. See MPEP §§ 706.07(e) and 714.13. The USPTO Internet website contains terminal disclaimer forms which may be used. Please visit www.uspto.gov/patent/patents-forms. The actual filing date of the application in which the form is filed determines what form (e.g., PTO/SB/25, PTO/SB/26, PTO/AIA /25, or PTO/AIA /26) should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to www.uspto.gov/patents/apply/applying-online/eterminal-disclaimer. Claims 1-15, 24-29, 30-44 and 53-60 rejected on the ground of nonstatutory double patenting as being unpatentable over claims 1-44 of U.S. Patent No. 12,601,314 in view of Mbamalu (U.S. Patent No. 10,023,329), hereinafter Mbamalu, and Pelfrey (U.S. Pre-grant Publication 2019/0003423), hereinafter Pelfrey. Where tables are used below the claims are provided and show the limitations that are common to both claims as normal text. Text that includes an underline is text that is in addition to the common text. An explanation of where difference in language is not patentably distinct is provided in bold. Regarding Claim 1, U.S. Patent No. 12,601,314 Claim 1 claims the limitations as shown below: U.S. Patent No. 12,601,314 Instant Application (18/732,857) Claim 1. A multi-stage rocket, comprising: a lower stage rocket; and an upper stage rocket separable from the lower stage rocket, the upper stage rocket including: a nose; a base opposite the nose; and a propulsion engine toward the base, the propulsion engine including: a high pressure chamber; and an aerospike nozzle configured to exhaust gas generated by the high pressure chamber, the aerospike nozzle including: a converging-diverging nozzle portion; a secondary nozzle portion downstream of the converging- diverging nozzle portion, the secondary nozzle portion including an inner expansion surface, an outer expansion surface outboard of the inner expansion surface, and an expansion cavity defined between the inner expansion surface and the outer expansion surface; and a nozzle exit at a downstream end of the secondary nozzle portion. Claim 1. A multi-stage rocket, comprising: a lower stage rocket; and an upper stage rocket separable from the lower stage rocket, the upper stage rocket including: a nose; a base opposite the nose; a propulsion engine toward the base, the propulsion engine including: a high pressure chamber; an aerospike nozzle configured to exhaust gas generated by the high pressure chamber, the aerospike nozzle including: a converging-diverging nozzle portion; a secondary nozzle portion downstream of the converging- diverging nozzle portion, the secondary nozzle portion including an inner expansion surface, an outer expansion surface outboard of the inner expansion surface, and an expansion cavity defined between the inner expansion surface and the outer expansion surface; and a nozzle exit at a downstream end of the secondary nozzle portion; a heat shield at the base and defining a windward side of the upper stage rocket during travel in a base-first atmospheric re-entry trajectory, the heat shield including a first heat shield portion inboard of the nozzle exit and a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the base-first atmospheric re-entry trajectory. U.S. Patent No. 12,601,314 does not claim a heat shield at the base and defining a windward side of the upper stage rocket during travel in a base-first atmospheric re-entry trajectory, the heat shield including a first heat shield portion inboard of the nozzle exit and a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the base-first atmospheric re-entry trajectory. However, Mbamalu teaches a rocket (Figure 1) with a heat shield, 54, at the base, 23, and defining a windward side of the rocket during travel in a base-first atmospheric re-entry trajectory (Column 6, Lines 34-42 – the base and heat shield face the wind during descent/re-entry and thus form the windward side of the rocket during re-entry), the heat shield including a first heat shield portion, 63, inboard of a nozzle exit, 69. Therefore it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified the invention of U.S. Patent No. 12,601,314 by including a heat shield at the base and defining a windward side of the upper stage rocket during travel in a base-first atmospheric re-entry trajectory, the heat shield including a first heat shield portion inboard of the nozzle exit, as taught by Mbamalu, in order to protect the vehicle during re-entry and descent of the vehicle (Mbamalu – Column 7, Lines 34-37). U.S. Patent No. 12,601,314 in view of Mbamalu do not disclose the heat shield including a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the base-first atmospheric re-entry trajectory. However, Pelfrey teaches and aerospike vehicle (Figure 1) with a heat shield (the portions of the structure that contain the cooling channels/heat exchangers, 22, 52 and 54, make up a heat shield) that includes a first heat shield portion (the portion of the heat shield containing the channels/heat exchangers, 52 and 54, is the first heat shield portion) inboard of the nozzle exit, 62, and a second heat shield portion (the portion of the heat shield containing the channels/heat exchanger, 22, is the second heat shield portion) outboard of a nozzle exit, 62; and a heat exchanger, 22, 52 and 54, configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the base-first atmospheric re-entry trajectory (this limitation is functional language that describes how the structure is used and that does not imply any additional structure. Further Paragraph 0017 states the heat exchangers provide cooling/heat protection and thus would be capable of performing the function). Therefore it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have further modified the invention U.S. Patent No. 12,601,314 in view of Mbamalu by making the heat shield including a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion, as taught by Pelfrey, resulting in the actively cooling during the travel in the base-first atmospheric re-entry trajectory in order to provide cooling the heat shield (Pelfrey – Paragraphs 0026-0027). Regarding Claims 2-15 and 24-29, the limitations of the claims are claimed in U.S. Patent No. 12,601,314, claims 2-21, respectively, using substantially the same language. Regarding Claim 30, U.S. Patent No. 12,601, 314 Claim 22 claims the limitations as shown below: U.S. Patent No. 12,601,314 Instant Application (18/732,857) Claim 22. An atmospheric re-entry vehicle, comprising: a nose; a base opposite the nose; and a propulsion engine toward the base, the propulsion engine including: a high pressure chamber; and an aerospike nozzle configured to exhaust gas generated by the high pressure chamber, the aerospike nozzle including: a converging-diverging nozzle portion; a secondary nozzle portion downstream of the converging- diverging nozzle portion, the secondary nozzle portion including an inner expansion surface, an outer expansion surface outboard of the inner expansion surface, and an expansion cavity defined between the inner expansion surface and the outer expansion surface; and a nozzle exit at a downstream end of the secondary nozzle portion. Claim 30. An atmospheric re-entry vehicle, comprising: a first end (the first end is substantially the same a nose of a vehicle); a second end (the second end is substantially the same as the base of a vehicle) opposite the first end; a propulsion engine toward the second end, the propulsion engine including: a high pressure chamber; an aerospike nozzle configured to exhaust gas generated by the high pressure chamber, the aerospike nozzle including: a converging-diverging nozzle portion; a secondary nozzle portion downstream of the converging- diverging nozzle portion, the secondary nozzle portion including an inner expansion surface, an outer expansion surface outboard of the inner expansion surface, and an expansion cavity defined between the inner expansion surface and the outer expansion surface; and a nozzle exit at a downstream end of the secondary nozzle portion; a heat shield at the second end and defining a windward side of the vehicle during travel in an atmospheric re-entry trajectory in which the second end leads the first end, the heat shield including a first heat shield portion inboard of the nozzle exit and a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the atmospheric re-entry trajectory. U.S. Patent No. 12,601,314 does not claim a heat shield at the second end and defining a windward side of the vehicle during travel in an atmospheric re-entry trajectory in which the second end leads the first end, the heat shield including a first heat shield portion inboard of the nozzle exit and a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the base-first atmospheric re-entry trajectory. However, Mbamalu teaches a rocket (Figure 1) with a heat shield, 54, at the base/second end, 23, and defining a windward side of the rocket during travel in an atmospheric re-entry trajectory in which the second end leads the first end (Column 6, Lines 34-42 – the base/second end and heat shield face the wind during descent/re-entry and thus form the windward side of the rocket during re-entry), the heat shield including a first heat shield portion, 63, inboard of a nozzle exit, 69. Therefore it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified the invention of U.S. Patent No. 12,601,314 by including a heat shield at the second end and defining a windward side of the upper stage rocket during travel in an atmospheric re-entry trajectory in which the second end leads the first end, the heat shield including a first heat shield portion inboard of the nozzle exit, as taught by Mbamalu, in order to protect the vehicle during re-entry and descent of the vehicle (Mbamalu – Column 7, Lines 34-37). U.S. Patent No. 12,601,314 in view of Mbamalu do not disclose the heat shield including a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the base-first atmospheric re-entry trajectory. However, Pelfrey teaches and aerospike vehicle (Figure 1) with a heat shield (the portions of the structure that contain the cooling channels/heat exchangers, 22, 52 and 54, make up a heat shield) that includes a first heat shield portion (the portion of the heat shield containing the channels/heat exchangers, 52 and 54, is the first heat shield portion) inboard of the nozzle exit, 62, and a second heat shield portion (the portion of the heat shield containing the channels/heat exchanger, 22, is the second heat shield portion) outboard of a nozzle exit, 62; and a heat exchanger, 22, 52 and 54, configured to actively cool the first heat shield portion and the second heat shield portion during the travel in the base-first atmospheric re-entry trajectory (this limitation is functional language that describes how the structure is used and that does not imply any additional structure. Further Paragraph 0017 states the heat exchangers provide cooling/heat protection and thus would be capable of performing the function). Therefore it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have further modified the invention U.S. Patent No. 12,601,314 in view of Mbamalu by making the heat shield including a second heat shield portion outboard of the nozzle exit; and a heat exchanger configured to actively cool the first heat shield portion and the second heat shield portion, as taught by Pelfrey, resulting in the actively cooling during the travel in the base-first atmospheric re-entry trajectory in order to provide cooling the heat shield (Pelfrey – Paragraphs 0026-0027). Regarding Claims 31-44 and 53-60, the limitations of the claims are claimed in U.S. Patent No. 12,601,314, claims 23-44, respectively, using substantially the same language. Allowable Subject Matter Claims 16-23 and 45-52 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to KYLE ROBERT THOMAS whose telephone number is (571)272-4813. The examiner can normally be reached Monday-Friday 8:00am-4pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Devon Kramer can be reached at (571)272-7118. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /KYLE ROBERT THOMAS/Examiner, Art Unit 3741
Read full office action

Prosecution Timeline

Jun 04, 2024
Application Filed
Jun 30, 2026
Non-Final Rejection mailed — §DP (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
72%
Grant Probability
99%
With Interview (+29.6%)
2y 9m (~7m remaining)
Median Time to Grant
Low
PTA Risk
Based on 356 resolved cases by this examiner. Grant probability derived from career allowance rate.

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