Prosecution Insights
Last updated: April 19, 2026
Application No. 18/738,657

SYSTEMS AND METHODS FOR COOLING A BATTERY

Non-Final OA §102§103§112
Filed
Jun 10, 2024
Examiner
TEIXEIRA MOFFAT, JONATHAN CHARLES
Art Unit
3700
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Toyota Motor Engineering & Manufacturing North America, Inc.
OA Round
1 (Non-Final)
71%
Grant Probability
Favorable
1-2
OA Rounds
2y 9m
To Grant
81%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allow Rate
222 granted / 312 resolved
+1.2% vs TC avg
Moderate +10% lift
Without
With
+9.9%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
569 currently pending
Career history
881
Total Applications
across all art units

Statute-Specific Performance

§101
5.2%
-34.8% vs TC avg
§103
45.0%
+5.0% vs TC avg
§102
23.5%
-16.5% vs TC avg
§112
21.9%
-18.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 312 resolved cases

Office Action

§102 §103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 11, 12, 13, 14, and 17 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Regarding claim 11, the recitation “the fluid transfer pipe” (lines 1-2) lacks antecedent basis. Regarding claim 13, the recitation “the fluid transfer pipe” (line 2) lacks antecedent basis. Regarding claim 14, the recitation “the fluid transfer pipe” (line 2) lacks antecedent basis. Regarding claim 17, the recitation “the fluid transfer pipe” (line 3) lacks antecedent basis. Claim 12 is rejected as depending from a rejected claim. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1, 8, 9, and 16 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Bhunia et al. (US 2017/0040654). Regarding claim 1, Bhunia et al. discloses a battery cooling system, the battery cooling system configured for use with a battery comprising a battery core (100) and the battery cooling system comprising: A structured surface (i.e. an outer wall of the battery core) surrounding the battery core (Figure 2C), A plurality of wicking structures (201, 202, 203) arranged axially around the structured surface (Figure 2C and Paragraph 39), each of the plurality of wicking structures arranged a distance apart from one another such that a space exists between each of the plurality of wicking structures (Figures 1-2C and Paragraph 39: The powders are spaced apart to define channels therebetween), and A battery case surrounding the plurality of wicking structures (Figure 6A). Regarding claim 8, Bhunia et al. discloses a battery cooling system, the battery cooling system configured for use with a battery comprising a battery core (100) and the battery cooling system comprising: An outer surface (i.e. an outer wall of a battery core 100) and a battery core (i.e. 100) and the battery cooling system comprising: A plurality of wicking structures configured to be arranged axially around the outer surface of the battery, each of the plurality of wicking structures (201, 202, 203) arranged a distance apart from one another such that a channel exists between each of the plurality of wicking structures (Figures 1-2C and Paragraph 39: The powders are spaced apart to define channels therebetween) and a structured surface (e.g. 400) arranged around each of the plurality of wicking structures (Figure 2C and Paragraph 43). Regarding claim 9, Bhunia et al. discloses a battery cooling system as discussed above, where the structured surface further comprises a porosity gradient (Figure 2C). Regarding claim 16, Bhunia et al. discloses a method for cooling a battery comprising the steps of: Drawing a cooling fluid through a plurality of wicking structures (Paragraph 39: Defined by powders) (Figures 1-2C and Paragraph 39), where the plurality of wicking structures are arranged axially around an outer surface of a battery cover (i.e. an outer wall of a battery core 100) (Figures 1 and 2C) and are each spaced a distance apart from one another (Figures 1-2C and Paragraph 39: The powders are spaced apart to define channels therebetween), and where the battery cover surrounds a battery core (Figure 6A), Heating the cooling fluid with the battery core such that the cooling fluid becomes vaporized (Paragraph 40), and Venting the vaporized cooling fluid through a space between each of the plurality of wicking structures (Paragraph 40). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 2, 3, 7, 10, 14, 15, 17, and 20 are rejected under 35 U.S.C. 103 as being unpatentable over the combination of Bhunia et al. (US 2017/0040654) and Yen et al. (US 2023/0143123). Regarding claim 2, Bhunia et al. discloses a battery cooling system as discussed above. While Bhunia et al. discloses a flowing working fluid (Paragraph 36), Bhunia et al. does not explicitly teach or disclose a working fluid loop with manifolds. Yen et al. teaches a battery cooling system comprising: a battery core (24), a plurality of wicking structures (40, 44) arranged around the structured surface (Figure 1 and Paragraph 31), a battery case (20) surrounding the plurality of wicking structures (Figure 1), a manifold (Figure 1 and Paragraph 8: Defined by regions of the battery case), the manifold comprising a fluid inlet (Figure 1: See inlet flow line) and one or more fluid outlets (Figure 1: See outlet flow line), where the one or more fluid outlets are fluidly coupled to the plurality of wicking structures (Figure 1), a condenser (76), the condenser fluidly coupled to the space between each of the plurality of wicking structures and the condenser fluidly coupled to a fluid transfer pipe (Figure 1), a pump (84) fluidly coupled to the fluid transfer pipe (Figure 1), and the fluid transfer pipe fluidly coupled to the manifold (Figure 1). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. in the form of a working fluid loop as taught by Yen et al. to improve battery cooling system heat exchange efficiency by operatively circulating a heat transfer fluid between a dedicated heat source and a dedicated heat sink. Regarding claim 3, Bhunia et al. discloses a battery cooling system as discussed above, where the battery cooling system is configured to be used with a plurality of batteries (Figure 1). Regarding claim 7, Bhunia et al. discloses a battery cooling system as discussed above. While Bhunia et al. discloses a flowing working fluid (Paragraph 36), Bhunia et al. does not explicitly teach or disclose that the battery cooling system is arranged on an electric vehicle. Yen et al. teaches a battery cooling system comprising: a battery core (24), a plurality of wicking structures (40, 44) arranged around the structured surface (Figure 1 and Paragraph 31), a battery case (20) surrounding the plurality of wicking structures (Figure 1), where the battery cooling system is arranged on an electric vehicle (Paragraph 24). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. to be arranged on an electric vehicle as taught by Yen et al. improve battery cooling system versatility by configuring the battery cooling system to cool a variety of types of battery installations. Regarding claim 10, Bhunia et al. discloses a battery cooling system as discussed above. While Bhunia et al. discloses a flowing working fluid (Paragraph 36), Bhunia et al. does not explicitly teach or disclose a working fluid loop. Yen et al. teaches a battery cooling system comprising: a battery core (24), a plurality of wicking structures (40, 44), a fluid transfer line (Figure 1: See outlet flow line), a fluid feed line fluidly coupled to the fluid transfer line (Figure 1: See inlet flow line), the plurality of wicking structures (i.e. 40, 44), a condenser (76) fluidly coupled to the plurality of wicking structures and the fluid transfer line (Figure 1), and a pump (84) fluidly coupled to the fluid transfer line (Figure 1). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. in the form of a working fluid loop as taught by Yen et al. to improve battery cooling system heat exchange efficiency by operatively circulating a heat transfer fluid between a dedicated heat source and a dedicated heat sink. Regarding claim 14, Bhunia et al. discloses a battery cooling system as discussed above. While Bhunia et al. discloses a flowing working fluid (Paragraph 36), Bhunia et al. does not explicitly teach or disclose a fluid reservoir. Yen et al. teaches a battery cooling system comprising: a battery core (24), a plurality of wicking structures (40, 44), a fluid transfer line (Figure 1: See outlet flow line), a fluid feed line fluidly coupled to the fluid transfer line (Figure 1: See inlet flow line), the plurality of wicking structures (i.e. 40, 44), a condenser (76) fluidly coupled to the plurality of wicking structures and the fluid transfer line (Figure 1), a pump (84) fluidly coupled to the fluid transfer line (Figure 1), and a fluid reservoir fluidly (80) coupled to the fluid transfer pipe (Figure 1). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. in the form of a working fluid loop with a reservoir as taught by Yen et al. to improve battery cooling system reliability and safety by providing a reserve amount of working fluid and separating impurities form the working fluid. Regarding claim 15, Bhunia et al. discloses a battery cooling system as discussed above. While Bhunia et al. discloses a flowing working fluid (Paragraph 36), Bhunia et al. does not explicitly teach or disclose that the battery cooling system is arranged on an electric vehicle. Yen et al. teaches a battery cooling system comprising: a battery core (24), a plurality of wicking structures (40, 44) arranged around the structured surface (Figure 1 and Paragraph 31), a battery case (20) surrounding the plurality of wicking structures (Figure 1), where the battery cooling system is arranged on an electric vehicle (Paragraph 24). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. to be arranged on an electric vehicle as taught by Yen et al. improve battery cooling system versatility by configuring the battery cooling system to cool a variety of types of battery installations. Regarding claim 17, Bhunia et al. discloses a method for cooling a battery as discussed above. While Bhunia et al. discloses a flowing working fluid (Paragraph 36), Bhunia et al. does not explicitly teach or disclose a pump. Yen et al. teaches a method for cooling a battery comprising: a battery core (24), a plurality of wicking structures (40, 44) arranged around the structured surface (Figure 1 and Paragraph 31), a battery case (20) surrounding the plurality of wicking structures (Figure 1), pumping the cooling fluid through a fluid feed line (Figure 1: See inlet flow line) with a pump (84), the fluid feed line arranged to flow fluid to the battery and the pump fluidly coupled to the fluid transfer pipe (e.g. see outlet flow line) (Figure 1). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. in the form of a working fluid loop with a pump as taught by Yen et al. to improve battery cooling system heat exchange efficiency by operatively circulating a heat transfer fluid between a dedicated heat source and a dedicated heat sink. Regarding claim 20, Bhunia et al. discloses a method for cooling a battery as discussed above. While Bhunia et al. discloses a flowing working fluid (Paragraph 36), Bhunia et al. does not explicitly teach or disclose that the battery cooling system is arranged on an electric vehicle. Yen et al. teaches a method for cooling a battery comprising: a battery core (24), a plurality of wicking structures (40, 44) arranged around the structured surface (Figure 1 and Paragraph 31), a battery case (20) surrounding the plurality of wicking structures (Figure 1), where the battery cooling system is arranged on an electric vehicle (Paragraph 24). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. to be arranged on an electric vehicle as taught by Yen et al. improve battery cooling system versatility by configuring the battery cooling system to cool a variety of types of battery installations. Claims XXXX are rejected under 35 U.S.C. 103 as being unpatentable over the combination of Bhunia et al. (US 2017/0040654) and Yen et al. (US 2023/0143123), and further in view of Bray et al. (US 2021/0283978). Regarding claim 4, Bhunia et al. as modified by Yen et al. discloses a battery cooling system in the form of a working fluid loop as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose a working fluid loop with a valve. Bray et al. teaches a battery cooling system comprising: a battery core (20), a pump (18), a valve (22), and a working fluid loop (12), where the valve is fluidly coupled to a fluid transfer pipe of the working fluid loop (Figure 2). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with a valve as taught by Bray et al. to improve battery cooling system heat exchange efficiency by operatively controlling a distribution of a heat transfer fluid through a working fluid loop. Regarding claim 5, Bhunia et al. as modified by Yen et al. discloses a battery cooling system in the form of a working fluid loop as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose a controller. Bray et al. teaches a battery cooling system comprising: a battery core (20), a pump (18), a valve (22), and a working fluid loop (12), where a controller (50) is communicatively coupled to the valve and to the pump (Paragraph 73). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with a controller as taught by Bray et al. to improve battery cooling system heat exchange efficiency by actively controlling a distribution of a heat transfer fluid through a working fluid loop. Regarding claim 6, Bhunia et al. as modified by Yen et al. discloses a battery cooling system in the form of a working fluid loop as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose one or more electronic devices fluidly coupled to the fluid transfer pipe. Bray et al. teaches a battery cooling system comprising: a battery core (20), a pump (18), a valve (22), and a working fluid loop (12), where one or more electronic devices are fluidly coupled to the fluid transfer pipe (Paragraph 55). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with one or more electronic devices as taught by Bray et al. to improve battery cooling system versatility by providing cooling to a plurality of heat generating elements. Regarding claim 11, Bhunia et al. as modified by Yen et al. discloses a battery cooling system in the form of a working fluid loop as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose a working fluid loop with a valve. Bray et al. teaches a battery cooling system comprising: a battery core (20), a pump (18), a valve (22), and a working fluid loop (12), where the valve is fluidly coupled to a fluid transfer pipe of the working fluid loop (Figure 2). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with a valve as taught by Bray et al. to improve battery cooling system heat exchange efficiency by operatively controlling a distribution of a heat transfer fluid through a working fluid loop. Regarding claim 12, Bhunia et al. as modified by Yen et al. discloses a battery cooling system in the form of a working fluid loop as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose a controller. Bray et al. teaches a battery cooling system comprising: a battery core (20), a pump (18), a valve (22), and a working fluid loop (12), where a controller (50) is communicatively coupled to the valve and to the pump (Paragraph 73). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with a controller as taught by Bray et al. to improve battery cooling system heat exchange efficiency by actively controlling a distribution of a heat transfer fluid through a working fluid loop. Regarding claim 13, Bhunia et al. as modified by Yen et al. discloses a battery cooling system in the form of a working fluid loop as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose one or more electronic devices fluidly coupled to the fluid transfer pipe. Bray et al. teaches a battery cooling system comprising: a battery core (20), a pump (18), a valve (22), and a working fluid loop (12), where one or more electronic devices are fluidly coupled to the fluid transfer pipe (Paragraph 55). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with one or more electronic devices as taught by Bray et al. to improve battery cooling system versatility by providing cooling to a plurality of heat generating elements. Regarding claim 18, Bhunia et al. as modified by Yen et al. discloses a method for cooling a battery as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose one or more valves. Bray et al. teaches a method for cooling a battery comprising: a battery core (20), a pump (18), one or more valves (22), and a working fluid loop (12), where a controller (50) is communicatively coupled to the valve and to the pump (Paragraph 73), and where the controller is configured to control a flow of cooling fluid through the fluid feed line by a controller sending a signal corresponding to at least one of the following: (a) turn on or off the pump, (b) change a speed of the pump, or (c) change an open state of at least one of the one or more valves (Paragraphs 73 and 75). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with a controller as taught by Bray et al. to improve battery cooling system heat exchange efficiency by actively controlling flow of a heat transfer fluid through a working fluid loop. Regarding claim 19, Bhunia et al. as modified by Yen et al. discloses a method for cooling a battery as discussed above. However, Bhunia et al. as modified by Yen et al. does not explicitly teach or disclose one or more electronic devices fluidly coupled to the fluid transfer pipe. Bray et al. teaches a method for cooling a battery comprising: a battery core (20), a pump (18), a valve (22), and a working fluid loop (12), where one or more electronic devices are fluidly coupled to the fluid transfer pipe (Paragraph 55). As a result it would have been obvious to one having ordinary skill in the art at the time the invention was filed to configure the battery cooling system as disclosed by Bhunia et al. as modified by Yen et al. with one or more electronic devices as taught by Bray et al. to improve battery cooling system versatility by providing cooling to a plurality of heat generating elements. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure: US 2018/0034116 discloses a battery cooling system. US 2014/0011059 discloses a battery cooling system. Any inquiry concerning this communication or earlier communications from the examiner should be directed to JASON N THOMPSON whose telephone number is (571)272-6391. The examiner can normally be reached Mon - Friday 8:30 am -5:00 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Frantz Jules can be reached at 571-272-6681. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JASON N THOMPSON/Examiner, Art Unit 3763 /FRANTZ F JULES/Supervisory Patent Examiner, Art Unit 3763
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Prosecution Timeline

Jun 10, 2024
Application Filed
Jan 05, 2026
Non-Final Rejection — §102, §103, §112
Mar 31, 2026
Interview Requested

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
71%
Grant Probability
81%
With Interview (+9.9%)
2y 9m
Median Time to Grant
Low
PTA Risk
Based on 312 resolved cases by this examiner. Grant probability derived from career allow rate.

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