Prosecution Insights
Last updated: April 18, 2026
Application No. 18/761,947

FORMATION OF CONVERSION COATING WITH ENHANCED ADHESION PROMOTION

Final Rejection §103
Filed
Jul 02, 2024
Examiner
BOYLE, ROBERT C
Art Unit
1764
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Hamilton Sundstrand Corporation
OA Round
2 (Final)
69%
Grant Probability
Favorable
3-4
OA Rounds
2y 9m
To Grant
66%
With Interview

Examiner Intelligence

Grants 69% — above average
69%
Career Allow Rate
769 granted / 1109 resolved
+4.3% vs TC avg
Minimal -3% lift
Without
With
+-2.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
35 currently pending
Career history
1144
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
39.5%
-0.5% vs TC avg
§102
20.8%
-19.2% vs TC avg
§112
28.3%
-11.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1109 resolved cases

Office Action

§103
DETAILED ACTION Response to Amendment The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action. The new grounds of rejection set forth below are necessitated by applicant’s amendment filed on 3/10/2026. In particular, claim 1 has been amended to include the limitations of cancelled claim 3. This presents the claims in a manner with a scope not previously examined. Thus, the following action is properly made FINAL. Claim Rejections - 35 USC § 103 Claim(s) 1-2, 4-5, 7 is/are rejected under 35 U.S.C. 103 as being unpatentable over Rodzewich (US 2004/0094235) in view of Allen (US 4,225,350). The rejection is adequately set forth in the office action mailed on 12/10/2025 and is incorporated here by reference. Claim(s) 6 is/are rejected under 35 U.S.C. 103 as being unpatentable over Rodzewich (US 2004/0094235) in view of Allen (US 4,225,350) and KR 101506311. The discussion with respect to Rodzewich and Allen set forth in the office action mailed on 12/10/2025 is incorporated here by reference. Rodzewich and Allen do not explicitly recite the ratio of phosphonic acid functional groups to carboxylic acid functional groups. However, KR ‘311 teaches conversion coatings comprising a copolymer (abstract) where the coating is chromium free (pg. 2) and the copolymer is a vinylphosphonic acid/acrylic acid copolymer (pg. 2) where the amount of acrylic acid is 65-75 wt% of the copolymer (pg. 2). It would have been obvious to use the copolymer of KR ‘311 and ratios of monomers because it enhances the adhesion to metals and to an organic layer such as a top coating (pg. 2). Response to Arguments Applicant's arguments filed 3/10/2026 have been fully considered but they are not persuasive. Applicant argues that Allen is not combinable with Rodzewich because Allen underscores the importance of sulfuric acid and hydrogen peroxide. This is not persuasive. As noted by the Applicant, the sulfuric acid and hydrogen peroxide of Allen are present to provide pleasing and lasting colors without detrimentally affecting corrosion resistance (col. 3, ln. 1-5) while the fluozirconic acid is used to enhance corrosion resistance (¶ 4, 42-47). Rodzewich does not exclude sulfuric acid and/or hydrogen peroxide and the rejection does not rely on a substitution of these components to meet the claimed limitations. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to ROBERT C BOYLE whose telephone number is (571)270-7347. The examiner can normally be reached Monday-Thursday, 10am-4pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Arrie (Lanee) Reuther can be reached at (571)270-7026. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ROBERT C BOYLE/Primary Examiner, Art Unit 1764
Read full office action

Prosecution Timeline

Jul 02, 2024
Application Filed
Dec 03, 2025
Non-Final Rejection — §103
Mar 10, 2026
Response Filed
Apr 06, 2026
Final Rejection — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
69%
Grant Probability
66%
With Interview (-2.8%)
2y 9m
Median Time to Grant
Moderate
PTA Risk
Based on 1109 resolved cases by this examiner. Grant probability derived from career allow rate.

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