Prosecution Insights
Last updated: October 04, 2026
Application No. 18/796,821

Three-Dimensional Printer System with Passive Fiber Aligning Nozzle

Final Rejection §102§112
Filed
Aug 07, 2024
Priority
Aug 07, 2023 — provisional 63/531,182
Examiner
KENNEDY, TIMOTHY J
Art Unit
1743
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Wisys Technology Foundation Inc.
OA Round
2 (Final)
71%
Grant Probability
Favorable
3-4
OA Rounds
8m
Est. Remaining
89%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allowance Rate
677 granted / 951 resolved
+6.2% vs TC avg
Strong +18% interview lift
Without
With
+17.7%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
31 currently pending
Career history
986
Total Applications
across all art units

Statute-Specific Performance

§101
2.9%
-37.1% vs TC avg
§103
45.6%
+5.6% vs TC avg
§102
21.2%
-18.8% vs TC avg
§112
25.6%
-14.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 951 resolved cases

Office Action

§102 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Interpretation The Examiner wishes to point out to applicant that claims 1-15 are directed towards an apparatus and as such will be examined under such conditions. The material worked upon or the process of using the apparatus is viewed as recitation of intended use and is given patentable weight only to the extent that structure is added to the claimed apparatus (Please see MPEP 2112.01 I and 2114-2115 for further details). Drawings The corrected drawings were received on 7/16/2026. These drawings are accepted, and the previous objections are withdrawn. Claim Rejections - 35 USC § 112 The previous rejection under this heading is withdrawn due to the amendments. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-6 and 8-15 are rejected under 35 U.S.C. 102(a)(1) as being anticipate by Vanacker (EP 3117982 B1). Regarding claim 1, Vanacker teaches: Vanacker teaches a positioning system to control deposition of a nozzle in paragraphs 0012 and 0016. The nozzle of Vanacker is seen as the tube 92 and component 88 as seen in Figures 5A-6A, there in an inlet at the top and an outlet at the bottom, with a bore therein. Vanacker then teaches an alignment duct as shown in Figures 4A-4B which is at the bottom of the assembly of Figures 5A-6B, made from the guards 85. The slit formed by the guards 85 has a different cross sectional shape to that of the circular nozzle bore of Vanacker. As seen in Figure 5B the guards 85 are downstream of the nozzle made which is component 88. Due to the slit shape formed by guards 85 they would passively align fibers. Regarding claims 2-4: As seen in alignment duct of Figure 4A is seen as the claimed aligner chip and is perpendicular to the nozzle bore, as seen in Figures 5A-6B. As seen in Figure 4A the slit extends through the chip and it tapered due to the shape of the guards 85. Regarding the material worked upon by the apparatus; since Vanacker anticipates the claimed structure, Vanacker is capable of using such material in the claimed use. Regarding claims 5 and 6: The guards 85 create a pair of angled inner walls as claimed. Regarding the material worked upon by the apparatus; since Vanacker anticipates the claimed structure, Vanacker is capable of using such material in the claimed use. Regarding claims 8-15: Figures 5B and 6A show two embodiments of the apparatus of Vanacker, everything that is not the guards 85, the component 88, or tube 92 is seen as the alignment duct housing. From there all the required structure in claims 9-14 is shown by the other components in Figures 5B and 6A. As seen in Figures 5B or 6A there is a chamber created as claimed. Allowable Subject Matter Claim 7 is allowed. The following is a statement of reasons for the indication of allowable subject matter: the prior art does not anticipate or make obvious the multiple tapering slots. The closest prior art is Vanacker which teaches a single slot. Response to Arguments Applicant's arguments filed 7/16/2026 have been fully considered but they are not persuasive. The Applicant argues that Vanacker does not teach an alignment duct downstream of the nozzle body outlet end. The Examiner disagrees. The alignment duct of Vanacker is as shown in Figures 4A and 4B, and is clearly shown to be downstream of component 88 in Figure 5B. This component 5B is the nozzle body outlet end. The Applicant argues that Vanacker does not teach passive alignment of fibers through via the alignment duct. The Examiner disagrees. The guards 85 of Vanacker create the required slit structure, and would passively align fibers passing therethrough. The claim does not state what size the fibers are, and since the claims are directed to an apparatus and since Vanacker anticipates the claimed structure, Vanacker would be capable of passive fiber alignment. Conclusion THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to TIMOTHY J KENNEDY whose telephone number is (571)270-7068. The examiner can normally be reached Mon-Fri 8am-5pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Galen Hauth can be reached at 571-270-5516. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /TIMOTHY KENNEDY/Primary Examiner, Art Unit 1743
Read full office action

Prosecution Timeline

Aug 07, 2024
Application Filed
Apr 16, 2026
Non-Final Rejection mailed — §102, §112
Jul 16, 2026
Response Filed
Aug 12, 2026
Final Rejection mailed — §102, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12741419
INTERFACIAL AND SUPPORT STRUCTURES FOR INORGANIC MATERIAL PRINTING AND METHODS THEREOF
3y 0m to grant Granted Sep 22, 2026
Patent 12740896
FLEXIBLE DEMOLDING DEVICE, CORE MOLDING DEVICE, AND CORE FORMING METHOD
2y 12m to grant Granted Sep 22, 2026
Patent 12703151
ADDITIVE MANUFACTURING WITH FUSING AND WARMING ENERGY SOURCES
2y 0m to grant Granted Aug 11, 2026
Patent 12691634
Systems and Methods for Additive Manufacturing Using Thermally Cross-Linkable Materials
7y 2m to grant Granted Jul 28, 2026
Patent 12679033
APPARATUS, METHOD, AND SYSTEM FOR TENSIONING RELEASE FILMS FOR 3D PRINTERS
2y 4m to grant Granted Jul 14, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

3-4
Expected OA Rounds
71%
Grant Probability
89%
With Interview (+17.7%)
2y 10m (~8m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 951 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month