DETAILED ACTION
In response to Amendments/Arguments filed 8/7/2026. Claims 1-6 are pending. Claim 1 was amended.
Claim Rejections - 35 USC § 102
The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action.
Claims 1 and 2 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Ohara et al. (EP 1391537).
Ohara discloses an abrasive coating disposed on a substrate. Concerning claims 1 and 2, Ohara discloses the abrasive coating disposed on a substrate, wherein the coating comprises a matrix having a hardness less than particles disposed within the film and a plurality of particles protrude the coating (para. 0067-0069 and FIG. 2d). Given that the particles have a higher hardness than the matrix, which is the same as that claimed, the coated substrate can protect a base material from plasma.
Claims 1 and 2 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Mayers et al. (US 20090041984).
Mayers discloses a structured smudge-resistant coating. Concerning claims 1 and 2, Mayers discloses the coating comprises an organic matrix having a hardness less than the particles disposed within the matrix, wherein a plurality of particles protrude from the coating (FIG. 2; para. 0011). Given that the particles have a higher hardness than the matrix, which is the same as that claimed, the coated substrate can protect a base material from plasma.
Claim Rejections - 35 USC § 103
The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action.
Claims 3 and 4 are rejected under 35 U.S.C. 103 as being unpatentable over Ohara et al. (EP 1391537).
Ohara discloses the above, including the protrusion size to the particle size is 30% to 60%, wherein as shown in Figure 2d, the ratio is such as to provide optimal polishing ability (para. 0072). As such, for sufficient polishing ability, it would have been obvious to one of ordinary skill in the art to have a uniform amount the particles protruding from the coating. Regarding claim 4, as shown in Figure 2d, there is a plurality of particles that are roughly flat; given that Ohara discloses the ratio of the protrusion size of the particles to the particle size affects the resulting polishing ability, one of ordinary skill in the art would have a flat surface for each particle.
Allowable Subject Matter
Claims 5 and 6 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The prior art is silent to the specific combination of materials as claimed in claims 5 and 6. As such, these claims are found to be allowable over the closest prior art.
Response to Arguments
Applicant's arguments filed 8/7/2026 regarding the art rejections have been fully considered but they are not persuasive. Applicant asserts that the prior art does not teach using the laminate under plasma and therefore the references are not applicable. While it is agreed that Ohara and Mayers are silent to exposing the laminates to plasma, the limitation “the protective film is a film formed to protect the base material from plasma” is a functional limitation. Given that Ohara and Mayers both disclose the particles have a higher hardness than the matrix, which is the same as that claimed, the coated substrate can protect a base material from plasma. Examiner notes that Applicant has not provided a showing and the assertions are not commensurate in scope to the disclosure. As such, the claims are properly finally rejected.
Conclusion
THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a).
A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action.
Any inquiry concerning this communication or earlier communications from the examiner should be directed to PRASHANT J KHATRI whose telephone number is (571)270-3470. The examiner can normally be reached M-F 10AM-6:30PM.
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PRASHANT J. KHATRI
Primary Examiner
Art Unit 1783
/PRASHANT J KHATRI/Primary Examiner, Art Unit 1783