Prosecution Insights
Last updated: April 19, 2026
Application No. 18/818,559

METHOD FOR IMPROVING ABSORPTION OF DROPLETS ON POWDER

Non-Final OA §102§112
Filed
Aug 28, 2024
Examiner
YI, STELLA KIM
Art Unit
1742
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Brigham Young University
OA Round
1 (Non-Final)
70%
Grant Probability
Favorable
1-2
OA Rounds
3y 2m
To Grant
99%
With Interview

Examiner Intelligence

Grants 70% — above average
70%
Career Allow Rate
672 granted / 954 resolved
+5.4% vs TC avg
Strong +29% interview lift
Without
With
+29.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
18 currently pending
Career history
972
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
47.5%
+7.5% vs TC avg
§102
31.9%
-8.1% vs TC avg
§112
11.8%
-28.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 954 resolved cases

Office Action

§102 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Objections Claims 1 and 6 objected to because of the following informalities: “senor”. Appropriate correction is required. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-20 rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 1 recites the limitation "the powder" in line 4. There is insufficient antecedent basis for this limitation in the claim. Claim 1 recites the limitation "the binder jetting" in line 5. There is insufficient antecedent basis for this limitation in the claim. Claim 1 recites the limitation "the powder printing" in lines 5-6. There is insufficient antecedent basis for this limitation in the claim. Claim 16 recites the limitation "the binder petting printer" in line 4. There is insufficient antecedent basis for this limitation in the claim. Claim 17 recites the limitation "the spacing of the binder droplets" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 18 recites the limitation "the spacing of the binder droplets" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim(s) 1-20 is/are rejected under 35 U.S.C. 102(a)(2) as being anticipated by ERICKSON (WO 2019/005048). Regarding claim 1, ERICKSON discloses a method comprising: receiving, by the printing system 10 (binder jetting printer) input from a computing device [0019]-[0020], [0032], dispensing, by the printing system 10 (binder jetting printer), powder [0037], pre-wetting, by the printing system 10 (binder jetting printer), the powder with a liquid [0020], [0035], [0048], receiving, by the printing system 10 (binder jetting printer), sensor input [0031], [0100] based on pre-wetting the powder such as steel metal powder printing with a binder such as binder 20 including nickel nanoparticles [0037], [0044], and receiving, by the printing system 10 (binder jetting printer), sensor input based on printing with the fluid or binder 20 [0031], [0087], [0090], and [0100]. Regarding claims 2-3, ERICKSON discloses the moisture delivery unit is a Piezoelectric printhead [0025]. Regarding claims 4-5, ERICKSON discloses the liquid used in the pre-wetting of the powder is a humectant such as triethylene glycol [0053]-[0054]. Regarding claims 6-11, ERICKSON discloses the sensor input is a camera such as high speed thermal imaging or infrared camera [0089], [0096], [0100]. Regarding claims 12 and 16, ERICKSON discloses performing adjustments [0031]. Regarding claim 13, ERICKSON discloses adjusting output of liquid dispensed onto the powder (fluid loading) [0018]. Regarding claim 14, ERICKSON discloses adjustments also include decreasing the time between pre-wetting and printing [0018], [0020], [0033], claim 13. Regarding claim 15, ERICKSON discloses the time may be increased [0043], [0078], [0080], [0082], [0109]. Regarding claims 17-18, ERICKSON discloses adjusting fluid loading (decreasing or increasing the spacing) to minimize fluid splashing [0066]-[0071]. Regarding claims 19-20, ERICKSON discloses post-procedure imaging such as beam testing [0121]. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. a) KLEIN et al. (WO 2016/040453) discloses a method for three-dimensional printing progress verification. b) BUMGARDNER (US 2015/0273583) discloses layer scanning inspection system for use in conjunction with an additive workpiece fabrication system. Any inquiry concerning this communication or earlier communications from the examiner should be directed to STELLA KIM YI whose telephone number is (571)270-5123. The examiner can normally be reached Monday-Friday 8:00-5:00 EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christina Johnson can be reached at 571-272-1176. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. STELLA YI Examiner Art Unit 1742 /STELLA K YI/ Primary Examiner, Art Unit 1742
Read full office action

Prosecution Timeline

Aug 28, 2024
Application Filed
Feb 10, 2026
Non-Final Rejection — §102, §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
70%
Grant Probability
99%
With Interview (+29.3%)
3y 2m
Median Time to Grant
Low
PTA Risk
Based on 954 resolved cases by this examiner. Grant probability derived from career allow rate.

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