Prosecution Insights
Last updated: April 19, 2026
Application No. 18/825,748

SYSTEMS AND METHODS OF PRODUCING COMPONENTS FOR USE IN THE CONSTRUCTION OF MODULAR BUILDING UNITS

Non-Final OA §103
Filed
Sep 05, 2024
Examiner
VAUGHAN, JASON L
Art Unit
3726
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Buildz LLC
OA Round
1 (Non-Final)
78%
Grant Probability
Favorable
1-2
OA Rounds
2y 7m
To Grant
99%
With Interview

Examiner Intelligence

Grants 78% — above average
78%
Career Allow Rate
527 granted / 676 resolved
+8.0% vs TC avg
Strong +21% interview lift
Without
With
+21.0%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
26 currently pending
Career history
702
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
46.3%
+6.3% vs TC avg
§102
28.1%
-11.9% vs TC avg
§112
23.2%
-16.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 676 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 60 and 69 are rejected under 35 U.S.C. 103 as being unpatentable over Gilgan et al. (US Patent No. 8,887,399) in view of Hagen Jr. (US 7,168,216 B2). Claim 60: Gilgan et al. discloses a system comprising a utility installation station (90-4 of Figure 6; Col. 5, Line 49 to Col. 6, Line 10); a first flip table (90-3 of Figure 5; Col. 5, Lines 44-48), and an insulation installation station (90-5 of Figure 7; Col. 6, Lines 11-23). Gilgan et al. fails to disclose a second flip table. However, Hagen Jr. teaches a method of manufacturing a wall structure that includes flipping the wall structure twice (206,252 of Figure 17). Therefore, it would have been obvious to one of ordinary skill in the art to duplicate the flip table of Gilgan et al. in order to provide a second flip table as would be required by the method taught by Hagen Jr. Further it has long been held that the mere duplication of the essential working parts of a device involves only routine skill in the art. St, Regis Paper Co. v. Bemis Co., 193 USPQ 8. The remainder of the limitations of the claim have been treated as the intended use of the claimed apparatus. Since the modified apparatus of Gilgan et al. is capable of performing the recited intended use the apparatus of Gilgan et al. meets the limitations of the claim. The recitation of a new intended use for an old product does not make a claim to an old product patentable. In re Schreiber, 128 F.3d 1473, 1477, 44 USPQ2d 1429, 1431 (Fed. Cir. 1997). Claim 69: Hagen et al. further teaches an insulation installation station that includes one or more insulation robots having an insulation head that supplies insulation in the one or more cavities (Col. 26, Lines 3-7) Allowable Subject Matter Claims 61-68 and 70-74 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to JASON L VAUGHAN whose telephone number is (571)270-5704. The examiner can normally be reached Mon-Friday 8:30 - 5:00. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Sunil Singh can be reached at (571) 272-3460. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JASON L VAUGHAN/Primary Examiner, Art Unit 3726
Read full office action

Prosecution Timeline

Sep 05, 2024
Application Filed
Nov 12, 2025
Non-Final Rejection — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
78%
Grant Probability
99%
With Interview (+21.0%)
2y 7m
Median Time to Grant
Low
PTA Risk
Based on 676 resolved cases by this examiner. Grant probability derived from career allow rate.

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