Prosecution Insights
Last updated: April 19, 2026
Application No. 18/838,594

Systems and Approaches for Manufacturing Parts

Non-Final OA §102§112
Filed
Aug 14, 2024
Examiner
YI, STELLA KIM
Art Unit
1742
Tech Center
1700 — Chemical & Materials Engineering
Assignee
The Procter & Gamble Company
OA Round
1 (Non-Final)
70%
Grant Probability
Favorable
1-2
OA Rounds
3y 2m
To Grant
99%
With Interview

Examiner Intelligence

Grants 70% — above average
70%
Career Allow Rate
672 granted / 954 resolved
+5.4% vs TC avg
Strong +29% interview lift
Without
With
+29.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
18 currently pending
Career history
972
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
47.5%
+7.5% vs TC avg
§102
31.9%
-8.1% vs TC avg
§112
11.8%
-28.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 954 resolved cases

Office Action

§102 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election without traverse of Group I, claims 1, 4-10, and 19-30 in the reply filed on 02/03/2026 is acknowledged. Claims 11, 14-18, and 31-41 withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected invention, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on 02/03/2026. Claim Objections Claims 8-9 objected to because of the following informalities: “The method of any claim 1”. Appropriate correction is required. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1, 4-10, and 19-30 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 1 recites the limitation "the injection molding machine" in line 3. There is insufficient antecedent basis for this limitation in the claim. Claim 1 recites the limitation "the injection cycle" in line 7. There is insufficient antecedent basis for this limitation in the claim. Claim 1 recites the limitation "the injection unit" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 8 recites the limitation "the molten plastic" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 20 recites the limitation "the molten plastic material" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 21 recites the limitation "the molten plastic material" in line 1. There is insufficient antecedent basis for this limitation in the claim. Claim 24 recites the limitation "the molding unit" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 25 recites the limitation "the molding unit" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 26 recites the limitation "the third sensor" in line 1. There is insufficient antecedent basis for this limitation in the claim. Claim 26 recites the limitation "the molding unit" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 27 recites the limitation "the third sensor" in line 1. There is insufficient antecedent basis for this limitation in the claim. Claim 27 recites the limitation "the molding unit" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim 29 recites the limitation "the molten plastic material" in line 2. There is insufficient antecedent basis for this limitation in the claim. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim(s) 1, 4-10, 19-25, and 28-30 is/are rejected under 35 U.S.C. 102(a)(2) as being anticipated by ALTONEN et al. (2020/0406521). Regarding claim 1, ALTONEN et al. discloses a method for controlling an injection molding machine (100) comprising: injecting a molten polymer into the mold cavity (206-Fig.2, [0045]); obtaining, using a first sensor (128) positioned at or near the screw (Fig.1), a first measurement of a variable during the injection cycle, the variable comprising a compressibility of the molten polymer [0028]-[0029]; obtaining, using a second sensory (129) positioned at or near the nozzle (Fig.2), a second measurement of the variable during the injection cycle [0031]; determining a measured compressibility ratio value [0029], the measured compressibility ratio value being a difference between the measured variable obtained by the first sensor and the measured variable obtained by the second sensor [0048]; comparing the measured compressibility ratio value with a reference compressibility ratio value [0058], claim 1; adjusting at least one control parameter based on a difference between the reference compressibility ratio value and the measured compressibility ratio value [0033] and the compressibility of the molten polymer would inherently determine a density value thereof [0033], claim 1. Regarding claim 4, ALTONEN et al. discloses obtaining, using a first sensor (128) positioned at or near the screw (Fig.1). Regarding claim 5, ALTONEN et al. discloses the first sensor comprises a force [0048], [0055]. Regarding claim 6, ALTONEN et al. discloses the second sensor (129) is positioned within a flow channel of the injection unit upstream of the mold cavity (Fig.1). Regarding claim 7, ALTONEN et al. discloses adjusting a target injection pressure values (401 and 403) [0054]. Regarding claim 8, ALTONEN et al. discloses the controller may receive measurements and translate the measurements to other characteristics of the molten plastic material such as viscosity value [0030]. Regarding claim 9, ALTONEN et al. discloses the first molten plastic material is injected and the actual or calculated melt pressure is used as a target setpoint [0054]. Regarding claim 10, ALTONEN et al. discloses performance of a plurality of injection cycles is monitored for a plurality of different injection molding machines, mold, and molten materials. This historical data can be used as an input to train the machine learning algorithm to correlate the characteristics of the injection molding machine, mold, and/or molten material [0012]. Regarding claim 19, ALTONEN et al. discloses a method for controlling a molding machine having a die forming a profile and a screw that is rotatable at a variable rate, the molding machine being controlled by a controller (140) according to at least one molding parameter, the method comprising: extruding a molten polymer through the die (Fig.1), [0028]; obtaining, using a first sensor (128) positioned at or near the screw (Fig.1), a first measurement of a variable [0028]-[0029]; obtaining, using a second sensor (129) positioned at or near the die (Fig.2), a second measurement of the variable [0031]; determining a measured compressibility ratio value [0029], the measured compressibility ratio value being a difference between the measured variable obtained by the first sensor and the measured variable obtained by the second sensor [0048]; comparing the measured compressibility ratio value with a reference compressibility ratio value [0058], claim 1; and adjusting at least one control parameter based on a difference between the reference compressibility ratio value and the measured compressibility ratio value [0033], claim 1. Regarding claims 20-21, ALTONEN et al. discloses measured variable is compressibility of molten plastic material and the compressibility of the molten polymer would inherently determine a density value thereof [0033], claim 1. Regarding claim 22, ALTONEN et al. discloses the first sensor (128) is positioned behind a proximal end of the screw (112) [0026]. Regarding claim 23, ALTONEN et al. discloses the first sensor comprises a force [0048], [0055]. Regarding claim 24, ALTONEN et al. discloses the second sensor (129) is located in a runner of the injection machine [0026]. Regarding claim 25, ALTONEN et al. discloses the second sensor (129) is positioned outside of the flow channel of the molding unit [0026]. Regarding claim 28, ALTONEN et al. discloses adjusting a target injection pressure values (401 and 403) [0054]. Regarding claim 29, ALTONEN et al. discloses the controller may receive measurements and translate the measurements to other characteristics of the molten plastic material such as viscosity value [0030]. Regarding claim 30, ALTONEN et al. discloses performance of a plurality of injection cycles is monitored for a plurality of different injection molding machines, mold, and molten materials. This historical data can be used as an input to train the machine learning algorithm to correlate the characteristics of the injection molding machine, mold, and/or molten material [0012]. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to STELLA KIM YI whose telephone number is (571)270-5123. The examiner can normally be reached Monday-Friday 8:00-5:00 EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christina Johnson can be reached at 571-272-1176. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. STELLA YI Examiner Art Unit 1742 /STELLA K YI/ Primary Examiner, Art Unit 1742
Read full office action

Prosecution Timeline

Aug 14, 2024
Application Filed
Mar 11, 2026
Non-Final Rejection — §102, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12589528
PRESSURE MOULDING PROCESS AND RELATED PRESSURE MOULDING DEVICE
2y 5m to grant Granted Mar 31, 2026
Patent 12588739
ZIPPER STRAP STRUCTURE, PACKAGING BAG COMPRISING ZIPPER STRAP STRUCTURE, AND MANUFACTURING METHOD FOR ZIPPER STRAP STRUCTURE
2y 5m to grant Granted Mar 31, 2026
Patent 12570058
SYSTEMS AND METHODS FOR PRODUCING A SPORTS BALL
2y 5m to grant Granted Mar 10, 2026
Patent 12552074
FOAM-MOLDING MOLD HAVING CHANNELS FORMED THEREIN AND PHYSICAL FOAMING PROCESS USING SAME
2y 5m to grant Granted Feb 17, 2026
Patent 12552076
APPARATUS AND METHOD FOR MANUFACTURING SKIN-INTEGRATED INTERIOR MATERIALS
2y 5m to grant Granted Feb 17, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
70%
Grant Probability
99%
With Interview (+29.3%)
3y 2m
Median Time to Grant
Low
PTA Risk
Based on 954 resolved cases by this examiner. Grant probability derived from career allow rate.

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