Prosecution Insights
Last updated: October 02, 2026
Application No. 18/841,248

SYSTEM AND METHODS FOR ADDITIVELY MANUFACTURING ENERGETIC PARTICLES

Non-Final OA §102§103
Filed
Aug 23, 2024
Priority
Feb 25, 2022 — provisional 63/314,328 +1 more
Examiner
FELTON, AILEEN BAKER
Art Unit
1734
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Oqab Dietrich Induction Inc.
OA Round
1 (Non-Final)
52%
Grant Probability
Moderate
1-2
OA Rounds
2y 4m
Est. Remaining
68%
With Interview

Examiner Intelligence

Grants 52% of resolved cases
52%
Career Allowance Rate
233 granted / 449 resolved
-13.1% vs TC avg
Strong +16% interview lift
Without
With
+16.5%
Interview Lift
resolved cases with interview
Typical timeline
4y 5m
Avg Prosecution
51 currently pending
Career history
497
Total Applications
across all art units

Statute-Specific Performance

§101
1.0%
-39.0% vs TC avg
§103
64.8%
+24.8% vs TC avg
§102
15.8%
-24.2% vs TC avg
§112
17.0%
-23.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 449 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election without traverse of invention I in the reply is acknowledged. Claims 13-21 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected invention, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on 5/19/2026. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1, 4, 6, 7, 10, and 11 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by the article to Wang cited by Applicant. Regarding claims 1, 4, 6, 7, 10, and 11, Wang discloses a method for manufacturing energetic particles, comprising in-situ mixing a printable ink comprising energetic particles and graphene oxide, with an additive for reducing the graphene oxide, in an extrusion tube to form a gel, extruding the gel onto a substrate, immersing the substrate and the gel thereon into alcohol under stirring, and freeze drying the gel to form an aerogel (2.2.2 Synthesis of RGO/AL/Bi₂O₂). Wang further discloses a nanothermite aerogel comprising: a porous cross-linked scaffold of reduced graphene oxide; and a plurality of nanothermite clusters embedded in the porous scaffold (Introduction; Fuel (A1) and oxidizer (Bi₂O₃) nanoparticles (NPs) are embedded homogeneously within the reduced graphene oxide sheets comprising the aerogel walls. Regarding claim 4, Wang discloses a plurality of nanothermite clusters (meets pellet limitation). Regarding claim 6, Wang discloses the synthesis of the graphene oxide is described in section 2.2.1 Synthesis of graphene oxide. Regarding claims 10 and 11, the alcohol is tert-butanol and the additive is ethylenediamine (2.2.2 Synthesis of RGO/AL/Bi₂O₂). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 2, 3, 8, and 9 are rejected under 35 U.S.C. 103 as being unpatentable over Wang as applied above. Regarding claim 2, Wang discloses application to a substrate (2.2.2 Synthesis of RGO/AL/Bi₂O₂). Regarding claims 3, 8, and 9, Wang discloses the combination of energetic particles and graphene oxide. Wang also discloses mixing in a tube and the use of alcohol as a processing ingredient (2.2.2 Synthesis of RGO/AL/Bi₂O₂). It would have been obvious to one having ordinary skill in the art at the time the invention was made and/or filed to apply the gel to a substrate in a horizontal manner since the gel is viscous and the substrate would be required to be held horizontally. It is also obvious to vary the concentration of the energetic particles and graphene oxide as well as adjusting flow rates and renewal of processing ingredients. It is obvious vary the parameters to achieve the claimed properties. "[W]here the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation." In re Aller, 220 F.2d 454, 456, 105 USPQ 233, 235 (CCPA 1955). It is a settled principle of law that a mere carrying forward of an original patented conception involving only change of form, proportions, or degree, or the substitution of equivalents doing the same thing as the original invention, by substantially the same means, is not such an invention as will sustain a patent, even though the changes of the kind may produce better results than prior inventions."). See also KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 416 (2007). Allowable Subject Matter Claim 5 is objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to AILEEN BAKER FELTON whose telephone number is (571)272-6875. The examiner can normally be reached Monday 9-5:30, Thursday 11-3, Friday 9-5:30. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jonathan Johnson can be reached at 571-272-1177. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /AILEEN B FELTON/Primary Examiner, Art Unit 1734
Read full office action

Prosecution Timeline

Aug 23, 2024
Application Filed
Aug 12, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
52%
Grant Probability
68%
With Interview (+16.5%)
4y 5m (~2y 4m remaining)
Median Time to Grant
Low
PTA Risk
Based on 449 resolved cases by this examiner. Grant probability derived from career allowance rate.

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