Prosecution Insights
Last updated: October 23, 2026
Application No. 18/842,140

STEEL SHEET, MEMBER, AND METHODS OF PRODUCING SAME

Non-Final OA §102§103§112
Filed
Aug 28, 2024
Priority
Mar 24, 2022 — JP 2022-048791 +1 more
Examiner
WU, JENNY R
Art Unit
1733
Tech Center
1700 — Chemical & Materials Engineering
Assignee
JFE Steel Corporation
OA Round
1 (Non-Final)
64%
Grant Probability
Moderate
1-2
OA Rounds
11m
Est. Remaining
80%
With Interview

Examiner Intelligence

Grants 64% of resolved cases
64%
Career Allowance Rate
553 granted / 869 resolved
-1.4% vs TC avg
Strong +16% interview lift
Without
With
+15.9%
Interview Lift
resolved cases with interview
Typical timeline
3y 1m
Avg Prosecution
54 currently pending
Career history
925
Total Applications
across all art units

Statute-Specific Performance

§101
1.4%
-38.6% vs TC avg
§103
53.5%
+13.5% vs TC avg
§102
11.0%
-29.0% vs TC avg
§112
23.9%
-16.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 869 resolved cases

Office Action

§102 §103 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions REQUIREMENT FOR UNITY OF INVENTION As provided in 37 CFR 1.475(a), a national stage application shall relate to one invention only or to a group of inventions so linked as to form a single general inventive concept (“requirement of unity of invention”). Where a group of inventions is claimed in a national stage application, the requirement of unity of invention shall be fulfilled only when there is a technical relationship among those inventions involving one or more of the same or corresponding special technical features. The expression “special technical features” shall mean those technical features that define a contribution which each of the claimed inventions, considered as a whole, makes over the prior art. The determination whether a group of inventions is so linked as to form a single general inventive concept shall be made without regard to whether the inventions are claimed in separate claims or as alternatives within a single claim. See 37 CFR 1.475(e). WHEN CLAIMS ARE DIRECTED TO MULTIPLE CATEGORIES OF INVENTIONS As provided in 37 CFR 1.475(b), a national stage application containing claims to different categories of invention will be considered to have unity of invention if the claims are drawn only to one of the following combinations of categories: (1) A product and a process specially adapted for the manufacture of said product; or (2) A product and process of use of said product; or (3) A product, a process specially adapted for the manufacture of the said product, and a use of the said product; or (4) A process and an apparatus or means specifically designed for carrying out the said process; or (5) A product, a process specially adapted for the manufacture of the said product, and an apparatus or means specifically designed for carrying out the said process. Otherwise, unity of invention might not be present. See 37 CFR 1.475(c). Restriction is required under 35 U.S.C. 121 and 372. This application contains the following inventions or groups of inventions which are not so linked as to form a single general inventive concept under PCT Rule 13.1. In accordance with 37 CFR 1.499, applicant is required, in reply to this action, to elect a single invention to which the claims must be restricted. Group I, claim(s) 1-5 and 9-11, drawn to a steel sheet. Group II, claim(s) 6-8 and 12-16, drawn to method of making the steel sheet of Group I. The groups of inventions listed above do not relate to a single general inventive concept under PCT Rule 13.1 because, under PCT Rule 13.2, they lack the same or corresponding special technical features for the following reasons: The special technical feature of Group I is the claimed mechanical properties of a steel sheet, which is not present in Group II. The special technical feature of Group II is the claimed manufacturing method of a steel sheet, which is not present in Group I. Hence, Groups I and II lack unity of invention because the groups do not share the same or corresponding technical feature. During a telephone conversation with Tatsuya Sawada on 09/24/2026 a provisional election was made without traverse to prosecute the invention of Group I, claims 1-5 and 9-11. Affirmation of this election must be made by applicant in replying to this Office action. Claims 6-8 and 12-16 are withdrawn from further consideration by the examiner, 37 CFR 1.142(b), as being drawn to a non-elected invention. Applicant is reminded that upon the cancellation of claims to a non-elected invention, the inventorship must be corrected in compliance with 37 CFR 1.48(a) if one or more of the currently named inventors is no longer an inventor of at least one claim remaining in the application. A request to correct inventorship under 37 CFR 1.48(a) must be accompanied by an application data sheet in accordance with 37 CFR 1.76 that identifies each inventor by his or her legal name and by the processing fee required under 37 CFR 1.17(i). The examiner has required restriction between product or apparatus claims and process claims. Where applicant elects claims directed to the product/apparatus, and all product/apparatus claims are subsequently found allowable, withdrawn process claims that include all the limitations of the allowable product/apparatus claims should be considered for rejoinder. All claims directed to a nonelected process invention must include all the limitations of an allowable product/apparatus claim for that process invention to be rejoined. In the event of rejoinder, the requirement for restriction between the product/apparatus claims and the rejoined process claims will be withdrawn, and the rejoined process claims will be fully examined for patentability in accordance with 37 CFR 1.104. Thus, to be allowable, the rejoined claims must meet all criteria for patentability including the requirements of 35 U.S.C. 101, 102, 103 and 112. Until all claims to the elected product/apparatus are found allowable, an otherwise proper restriction requirement between product/apparatus claims and process claims may be maintained. Withdrawn process claims that are not commensurate in scope with an allowable product/apparatus claim will not be rejoined. See MPEP § 821.04. Additionally, in order for rejoinder to occur, applicant is advised that the process claims should be amended during prosecution to require the limitations of the product/apparatus claims. Failure to do so may result in no rejoinder. Further, note that the prohibition against double patenting rejections of 35 U.S.C. 121 does not apply where the restriction requirement is withdrawn by the examiner before the patent issues. See MPEP § 804.01. Status of Claims Claims 1-16 are pending. Claims 1-5 and 9-11 are presented for this examination. Claims 6-8 and 12-16 are withdrawn. Priority Receipt is acknowledged of certified copies of papers submitted under 35 U.S.C 119(a)-(d), which papers have been placed of record in the file. Information Disclosure Statement The information disclosure statement (IDS) was submitted on 08/28/2024 and 07/09/2025 and is in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-5 and 9-11 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor, or for pre-AIA the applicant regards as the invention. Claim 1 recites the limitation " the entire microstructure " in line 14. There is insufficient antecedent basis for this limitation in the claim. It is unclear whether the entire microstructure refers to a microstructure of the claimed steel sheet or something else. Clarification is required. As a result of rejected claim 1, all dependent claims are also rejected under the same statue. Claim Rejections - 35 USC § 102 (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim(s) 1-5 and 9-11 are rejected under 35 U.S.C. 102(a)(2) as anticipated by or, in the alternative, under 35 U.S.C. 103 as obvious over Yoshioka (WO2021153392 using US20230069838 as English Translation). As for claims 1-5 and 9-11, Yoshioka discloses a steel having a TTS of 1310 MPa or higher. The steel sheet comprises similar broad range of elemental composition as claimed. The steel sheet has a coating layer formed on the surface [0133] which meets instant claims 3-4. The steel is used to make an automobile member which meets instant claims 5 and 9-11. Yoshioka discloses in Table 1 (Col 10) Steel No D has every elemental composition, microstructure, and TS all within claimed ranges of instant claims 1-2 as illustrated in Table 1 below. Table 1 Element Applicant (weight %) Yoshioka et al.(weight %) Table 1 Steel No D Table 3 Steel No 4 using Steel No D Within (weight %) C 0.2-0.34 0.28 0.28 Si <=1 0.52 0.52 Mn 1.6-2.4 1.7 1.7 P <=0.05 0.028 0.028 S <=0.005 0.0006 0.0006 Al <=0.1 0.03 0.03 N <=0.01 0.0027 0.0027 Ti 0-0.08 0.026 0.026 B 0-0.005 0.002 0.002 Martensite 60-90 87 87 Bainite 10-30 12 12 Retained austenite <=5 1 1 Balance <=5 0 0 TS >=1470 1784 1784 C+Si/24+Mn/6 <=0.7 0.585 0.585 Nb (Claim 2) <=0.1 0.019 0.019 It is noted Yoshioka does not explicitly disclose instant claim 1 required maximum size of carbide inside the martensite, number density of island region and number of island region having aspect ratio of 1.8 or more as a percentage of total number of island regio, and uniform elongation. They are interpreted as structure and mechanical property limitation as a result of same steel sheet with similar elemental composition, microstructure and TS according to MPEP 2112.01. When the claimed and prior art products are identical or substantially identical in structure or composition, or are produced by identical or substantially identical processes, the prior art products necessarily possess the characteristics of the claimed product. See MPEP 2112.01. Where the claimed and prior art products are identical or substantially identical in structure or composition, or are produced by identical or substantially identical processes, a prima facie case of either anticipation or obviousness has been established. In re Best, 562 F.2d 1252, 1255, 195 USPQ 430, 433 (CCPA 1977). "When the PTO shows a sound basis for believing that the products of the applicant and the prior art are the same, the applicant has the burden of showing that they are not." In re Spada, 911 F.2d 705, 709, 15 USPQ2d 1655, 1658 (Fed. Cir. 1990). Therefore, the prima facie case can be rebutted by evidence showing that the prior art products do not necessarily possess the characteristics of the claimed product. In re Best, 562 F.2d at 1255, 195 USPQ at 433. See also Titanium Metals Corp. v. Banner, 778 F.2d 775, 227 USPQ 773 (Fed. Cir. 1985) In the instant case, since Yoshioka’s Steel D and Steel No 4 using same Steel D having same and each elemental composition, microstructure and TS as required by instant application, Steel No 4 using same Steel D would be expected to possess similar structure and mechanical property limitation as required by instant claim 1 absent clear and convincing evidence of the contrary according to MPEP 2112.01. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to JENNY R WU whose telephone number is (571)270-5515. The examiner can normally be reached on 8:30 AM-5:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Keith Hendricks can be reached on (571)272-1401. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://pair-direct.uspto.gov. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JENNY R WU/Primary Examiner, Art Unit 1733
Read full office action

Prosecution Timeline

Aug 28, 2024
Application Filed
Oct 01, 2026
Non-Final Rejection mailed — §102, §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12767996
METHOD FOR PRODUCING MOLTEN IRON USING ELECTRIC FURNACE PROVIDED WITH VIDEO DEVICE
3y 2m to grant Granted Oct 20, 2026
Patent 12768002
HIGH-YIELD-RATIO ULTRA-HIGH-STRENGTH STEEL SHEET HAVING EXCELLENT THERMAL STABILITY, AND MANUFACTURING METHOD THEREFOR
3y 4m to grant Granted Oct 20, 2026
Patent 12768021
STEEL MATERIAL AND MOLD
3y 0m to grant Granted Oct 20, 2026
Patent 12768010
PRODUCTION AND USE OF COMPOSITE GRAPHENE-COPPER POWDERS
3y 0m to grant Granted Oct 20, 2026
Patent 12768475
HIGH-STRENGTH STAINLESS SEAMLESS STEEL PIPE FOR OIL WELLS AND METHOD FOR PRODUCING THE SAME
2y 7m to grant Granted Oct 20, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
64%
Grant Probability
80%
With Interview (+15.9%)
3y 1m (~11m remaining)
Median Time to Grant
Low
PTA Risk
Based on 869 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month