Prosecution Insights
Last updated: April 19, 2026
Application No. 18/843,525

DEVICE FOR AN ULTRASONIC WELDING OF A WORKPIECE, AND METHOD FOR OPERATING SUCH A DEVICE

Non-Final OA §102§103§112
Filed
Sep 03, 2024
Examiner
MUSSER, BARBARA J
Art Unit
1746
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Herrmann Ultraschalltechnik GmbH & Co. Kg
OA Round
1 (Non-Final)
71%
Grant Probability
Favorable
1-2
OA Rounds
3y 0m
To Grant
98%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allow Rate
591 granted / 834 resolved
+5.9% vs TC avg
Strong +27% interview lift
Without
With
+27.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 0m
Avg Prosecution
28 currently pending
Career history
862
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
47.6%
+7.6% vs TC avg
§102
18.2%
-21.8% vs TC avg
§112
27.4%
-12.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 834 resolved cases

Office Action

§102 §103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 19 and 20 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Regarding claim 19, it is unclear how the sonotrode can be touching the workpiece and the processing slide then be moved to the starting position by movement in the direction of the end position, i.e. moved downward since the sonotrode is already touching the workpiece and there is no room to move it downward as the workpiece is in the way. AS the scope of this claim cannot be determined, no rejection can be made. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-4, 10-12, and 16 is/are rejected under 35 U.S.C. 102a1 as being anticipated by Soda(JP 2004-276255). Soda discloses a welding apparatus comprising an ultrasonic welder comprising a stand(24), a welding unit with a sonotrode(21), a set slide connected to the stand which can be moved vertically(shaft 23B), a processing slide connected to the welding unit and thus to the set slide(26A), a set motor for the set slide(13), and a processing motor for the processing slide(23A) which moves the welder vertically.([0012]-[0017],Figure 1) Regarding claim 2, Soda discloses a base the workpiece is placed on(anvil) and moving the device towards the workpiece.(Figure 1, [0012]) Regarding claims 3 and 16, Soda shows the setting slide only moves vertical on the shaft(12) which acts as a linear guide. Regarding claims 4 and 16, Soda teaches the processing motor is an air cylinder, which is pneumatic. Regarding claims 10 and 12, Soda discloses moving the setting slide until the sonotrode is in contact with the workpiece and moving it downward with the processing slide to the end of the work.[0019] Claim(s) 1-4, 6, and 8-16 is/are rejected under 35 U.S.C. 102a1 as being anticipated by Matsuda et al.(JP 2013-63521). Matsuda et al. discloses a welding apparatus comprising an ultrasonic welder comprising a stand(10), a welding unit with a sonotrode(44), a set slide connected to the stand which can be moved vertically(20), a processing slide(40) connected to the welding unit and thus to the set slide, a set motor for the set slide(13), and a processing motor(28) for the processing slide which moves the welder vertically.(machine translation, Figure 1) Regarding claim 2, Matsuda et al discloses a base the workpiece is placed on(11) and moving the device towards the workpiece.(Figure 1, machine translation Regarding claims 3 and 16, Matsuda et al. shows the setting slide only moves vertically on the shaft(20) which acts as a linear guide. Regarding claims 4 and 16, Matsuda et al. teaches the processing motor is an air cylinder, which is pneumatic. Regarding claim 5 and 17, Matsuda et a. detects the amount of the horn descends into the workpiece when it melts. This is the displacement, and one in the art would understand that detects the amount would require a sensor to detect it. Regarding claim 6, Matsuda et al. discloses a force sensor which measures a force applied to the workpiece.(Abstract) Regarding claim 8, Matsuda et al .discloses a controller which stores data for a plurality of start and end points, i.e. movement profiles.(machine translation) Regarding claim 9, a spring is located between the stand and the welder which acts in the Z direction.(32b) Regarding claims 10 and 12, Matsuda et al. discloses moving the setting slide until the sonotrode is in contact with the workpiece and moving it downward with the processing slide to the end of the work.(machine translation) Regarding claim 14, the welding force is detected and the bonding begins when the desired welding force is met.(machine translation) Regarding claim 15, a spring is provided between the stand and the welding unit which moves it vertically and the welding presses against the spring force and it reaches a set welding force.(machine translation) Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 7 and 18 is/are rejected under 35 U.S.C. 103 as being unpatentable over Matsuda et al. Matsuda et al. does not disclose a clamp which fixes the welding device in place prior to welding. However, it would have been obvious to one of ordinary skill at the time of filing to fix to lock the welding head in place when in use so it could not move since ultrasonic vibrations transmitted through the device could otherwise move the welding head away from its desired location as is well-known and conventional with adjustable equipment. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to BARBARA J MUSSER whose telephone number is (571)272-1222. The examiner can normally be reached 7:30-4:30 M-Th; 7:30-3:30 second Fridays. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Michael Orlando can be reached at 571-270-5038. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. BARBARA J. MUSSER Primary Examiner Art Unit 1746 /BARBARA J MUSSER/ Primary Examiner, Art Unit 1746
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Prosecution Timeline

Sep 03, 2024
Application Filed
Jan 10, 2026
Non-Final Rejection — §102, §103, §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
71%
Grant Probability
98%
With Interview (+27.3%)
3y 0m
Median Time to Grant
Low
PTA Risk
Based on 834 resolved cases by this examiner. Grant probability derived from career allow rate.

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