Prosecution Insights
Last updated: July 17, 2026
Application No. 18/855,819

MODULAR NACELLE OF A WIND TURBINE HAVING A LIQUID SPILLAGE CONTAINMENT SYSTEM AND RELATED METHOD

Final Rejection §103
Filed
Oct 10, 2024
Priority
Apr 12, 2022 — IN 20221102729 +2 more
Examiner
CLARK, RYAN C
Art Unit
3745
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Vestas Wind Systems A/S
OA Round
2 (Final)
88%
Grant Probability
Favorable
3-4
OA Rounds
1m
Est. Remaining
96%
With Interview

Examiner Intelligence

Grants 88% — above average
88%
Career Allowance Rate
249 granted / 283 resolved
+18.0% vs TC avg
Moderate +8% lift
Without
With
+8.4%
Interview Lift
resolved cases with interview
Fast prosecutor
1y 10m
Avg Prosecution
26 currently pending
Career history
311
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
66.0%
+26.0% vs TC avg
§102
18.0%
-22.0% vs TC avg
§112
13.6%
-26.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 283 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Arguments Applicant's arguments filed 04/24/2026 have been fully considered but they are not persuasive. Regarding the argument that Mortensen (US PGPUB 2013/0011272 A1) in paragraph [0026] discloses only using “a closed and sealed compartment as a solution for containing liquid spillage from wind turbine components”; The Examiner respectfully notes the closed compartments (20) to which paragraph [0026] are referring appear in the written description starting in [0087]-[0090] and a referring to a separate embodiment (see Fig. 7-8, [0087]) and were not expressly relied upon by the Examiner for the rejection(s) of record. The embodiment relied upon by the Examiner for the rejection(s) of record is discussed in [0079]-[0083] and involved hoisting side units (9a, 9b) to the main unit (8) “in such a manner that the interior parts of the main unit 8 and the side units 9a, 9b form one common interior space”. Further, these “closed compartments” are provided with openings (Fig. 9, [0090]) which introduce the possibility of spills to the floor of the nacelle and therefore could benefit from a spill tray arrangement on the floor of the nacelle as taught by Vellore et al. (WO 2018/050186 A1). Regarding the argument that Vellore et al. does not teach or suggest the, “flow channel extending between the auxiliary liquid spillage container and the main liquid spillage container.” The Examiner respectfully notes page (Pg. 7:7-17) which among other things indicates “defined overflow channels between receptacles” which tie the individual receptacles together; thus creating both a main liquid spillage container and auxiliary liquid spillage containers with a flow channel extending therebetween. Therefore, Vellore et al. teaches “the flow channel extending between the auxiliary liquid spillage container and the main liquid spillage container.” for the purpose of ensuring that leaked or spilled liquid can be fully contained (Pg. 7), and therefore shows “some teaching, suggestion, or motivation in the prior art that would have led one of ordinary skill to modify the prior art reference or to combine prior art reference teachings to arrive at the claimed invention (See MPEP 2141 III. (G))”. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-18 are rejected under 35 U.S.C. 103 as being unpatentable over Mortensen et al. (US PGPUB 2013/0011272 A1) in view of Vellore et al. (WO 2018/050186 A1). PNG media_image1.png 272 296 media_image1.png Greyscale Regarding claim 1, Mortensen et al. discloses a nacelle (2) of a wind turbine (1), comprising: a main nacelle unit (8) including a main nacelle housing ([0081] indicates that the main nacelle housing has at least one wall and therefore has a housing); at least one auxiliary nacelle unit (9a, 9b) releasably connected ([0083] the auxiliary nacelle units are hoisted separately during construction of the nacelle) to the main nacelle unit (Fig. 4) including an auxiliary nacelle housing (Fig. 4, the auxiliary nacelle unit has walls and therefore a housing) with at least one first wind turbine component (13, 14, 15, 16, 18) positioned in the auxiliary nacelle housing (Fig. 4) and having a first component volume ([0080], at least the transformer unit, gear oil unit, cooling unit, and hydraulic unit have liquids associated with) of liquid associated therewith. However, Mortensen et al. does not teach or suggest, "a liquid containment system for containing liquid spillage in the nacelle, comprising: an auxiliary liquid spillage container associated with the at least one auxiliary nacelle unit and having a first container volume; a main liquid spillage container associated with the main nacelle unit and having a second container volume; and a flow channel extending between the auxiliary liquid spillage container and the main liquid spillage container, the flow channel configured to provide fluid communication between the auxiliary liquid spillage container and the main liquid spillage container in response to liquid spillage in the at least one auxiliary nacelle unit exceeding the first contain volume" PNG media_image2.png 254 356 media_image2.png Greyscale Vellore et al. teaches, in the field of wind turbine nacelles, a liquid containment system (36) for containing liquid spillage in the nacelle (Pg. 5:17-28) comprising: an auxiliary liquid spillage container (42, 54, 66) associated with at least one auxiliary nacelle unit having a first container volume (Pg. 7:18-30); a main liquid spillage container (56) associated with the main nacelle unit and having a second container volume (Pg. 7:18-30); a flow channel (88, 90, 92) extending between the auxiliary liquid spillage container and the main liquid spillage container (Fig. 4, Pg. 7:1-17), the flow channel configured to provide fluid communication between the auxiliary liquid spillage container and the main liquid spillage container (Fig. 4) in response to liquid spillage in the at least one auxiliary nacelle unit exceeding the first container volume (Pg. 7:1-17). It would have been obvious to one of ordinary skill in the art before the effective filing date to modify the modular nacelle of Mortensen et al. with the modular bottom cover of Vellore et al., as both references are in the same field of endeavor, and one of ordinary skill in the art would appreciate that, "The height of these reduced height regions is such that any small amount leakage or spillage is contained in the one receptacle which underlies the leaking component thereby preventing its escape to elsewhere in the turbine where it might damage other components or equipment or present a hazard to personnel or environment. From there the liquid can be safely removed and disposed of by service personnel. In the event of a significant leakage which fills a particular receptacle, liquid can then flow via the defined overflow channels between receptacles, such that an adjacent receptacle, and eventually all the receptacles become available to contain leaked liquid. By ensuring that the total combined volume of receptacles is greater than the volume of liquid in any particular operative component gearbox, generator etc.) it is then ensured that leaked or spilled liquid can be fully contained. (Pg. 7:7-17)" Regarding claim 2, the combination of Mortensen et al. and Vellore et al. teach all of claim 1 as above, wherein the first component volume of liquid the at least one first wind turbine component is greater than the first container volume of the auxiliary liquid spillage container (Vellore et al; Pg. 7:18-30 indicates that container 56 is 360 liters and the others are 330, 210, and 200). Regarding claim 3, the combination of Mortensen et al. and Vellore et al. teach all of claim 2 as above, wherein the first container volume is less than about 50% of the first component volume, and preferably less than about 25% of the first component volume (Vellore et al., "The combined total volume is in the region of about 1100 litres, which is selected to be able to accommodate the entire liquid volume from the component which has the highest liquid volume, which is typically the gear box" Pg. 7:27-30). Regarding claim 4, the combination of Mortensen et al. and Vellore et al. teach all of claim 1 as above, wherein the sum of the first container volume of the auxiliary liquid spillage container and the second container volume of the main liquid spillage container is no less than the first component volume associated with the at least one first wind turbine component (Vellore et al., Pg. 7:27-30). Regarding claim 5, the combination of Mortensen et al. and Vellore et al. teach all of claim 1 as above, wherein the auxiliary liquid spillage container is integrated into the auxiliary nacelle housing such that at least one wall of the auxiliary nacelle housing forms at least a portion of the auxiliary liquid spillage container (Vellore et al.; 50, the rims for each receptacle would also partially form the walls of the secondary nacelle housings of Mortensen et al.). Regarding claim 6, the combination of Mortensen et al. and Vellore et al. teach all of claim 5 as above, wherein the lower wall of the auxiliary nacelle housing forms at least a portion of the auxiliary liquid spillage container (Vellore et al.; 50, the rims for each receptacle would also partially form the walls of the secondary nacelle housings of Mortensen et al.). Regarding claim 7, the combination of Mortensen et al. and Vellore et al. teach all of claim 1 as above, wherein the flow channel includes a fluid conduit (88, 90, 92), the fluid conduit comprising: an auxiliary nacelle section positioned in the auxiliary nacelle housing and in fluid communication with the auxiliary liquid spillage container (the Examiner notes that with the interconnected spill container of Vellore et al. with the modular nacelle construction of Mortensen et al., there would be a fluid conduit between each module and section of the spill container including a section between the auxiliary nacelle section, main nacelle section, with an intermediate conduit section); a main nacelle section positioned in the main nacelle housing and in fluid communication with the main liquid spillage container (see Examiner's note above); and an intermediate conduit section positioned between the auxiliary nacelle section and the main nacelle section (see Examiner's note above) and selectively connectable to the auxiliary nacelle section and the main nacelle section (Vellore et al.; Pg. 8:4-8 "The receptacles may also be provided with drain openings at low points therein, closed by plugs or valves to facilitate the draining of leaked liquid from the receptacle regions). Regarding claim 8, the combination of Mortensen et al. and Vellore et al. teach all of claim 7 as above, wherein the auxiliary nacelle section includes an inlet (Vellore et al.; 88, 90, 92) that determines, at least one part, the first container volume of the auxiliary liquid spillage container (Vellore et al., Fig. 4). Regarding claim 9, the combination of Mortensen et al. and Vellore et al. teach all of claim 1 as above, wherein the auxiliary liquid spillage container is at a greater vertical height than the main liquid spillage container such that fluid communication therebetween is unidirectional and due to gravity (Vellore et al., "In the event of a significant leakage which fills a particular receptacle, liquid can then flow via the defined overflow channels between receptacles, such that an adjacent receptacle, and eventually all the receptacles become available to contain leaked liquid." Pg. 7:12-14). Regarding claim 10, the combination of Mortensen et al. and Vellore et al. teach all of claim 1 as above, wherein the liquid containment system further comprises a pump (Vellore et al., "In the event of leakage or spillage service personnel will need to enter the wind turbine nacelle and pump out the liquid from the receptacle(s) into containers for safe disposal. Pg. 8:4-5) to facilitate communication between auxiliary spillage container and the main liquid spillage container. Regarding claim 11, the combination of Mortensen et al. and Vellore et al. teaches all of claim 1 as above, wherein the at least one first wind turbine component positioned in the auxiliary nacelle housing of the at least one auxiliary nacelle unit includes a transformer (Mortensen et al., [0080]). Regarding claim 12, the combination of Mortensen et al. and Vellore et al. teach all of claim 1 as above, wherein the main nacelle housing of the main nacelle unit includes at least one second wind turbine component (Mortensen et al., 6 "gear arrangement") positioned in the main nacelle housing and having a second component volume (Mortensen et al., gear arrangements typically have a volume of hydraulic fluid or lubrication associated therewith) of liquid associated therewith. Regarding claim 13, the combination of Mortensen et al. and Vellore et al. teach all of claim 12 as above, wherein the at least one second wind turbine component positioned in the main nacelle housing of the main nacelle unit includes at least one of a gearbox (Mortensen et al., 6) and a generator (Mortensen et al., 12). Regarding claim 14, the combination of Mortensen et al. and Vellore et al. teach a wind turbine (Mortensen et al., 2) comprising: a tower (Mortensen et al., 3); and the nacelle of claim 1 (taught by the combination of Mortensen et al. and Vellore et al., above) mounted to the tower (Mortensen et al., Fig. 4). Regarding claim 15, Mortensen et al. discloses a method of containing liquid spillage in a nacelle (2) of a wind turbine (1), the nacelle comprising a main nacelle unit (8) including a main nacelle housing ([0081] indicates that the main nacelle housing has at least one wall and therefore has a housing); at least one auxiliary nacelle unit (9a, 9b) releasably connected ([0083] the auxiliary nacelle units are hoisted separately during construction of the nacelle) to the main nacelle unit (Fig. 4) including an auxiliary nacelle housing (Fig. 4, the auxiliary nacelle unit has walls and therefore a housing) with at least one first wind turbine component (13, 14, 15, 16, 18) positioned in the auxiliary nacelle housing (Fig. 4) and having a first component volume ([0080], at least the transformer unit, gear oil unit, cooling unit, and hydraulic unit have liquids associated with) of liquid associated therewith. However, Mortensen et al. does not teach or suggest, "directing liquid spillage from the at least one first wind turbine component into the auxiliary nacelle housing to an auxiliary liquid spillage container associated with the at least one auxiliary nacelle unit, the auxiliary liquid spillage container having a first container volume; and in response to the liquid spillage from the at least one first wind turbine component exceeding the first container volume of the auxiliar liquid spillage container, directing liquid spillage from the auxiliary liquid spillage container associated with the at least one auxiliary nacelle unit to a main liquid spillage container associated with the main nacelle unit" Vellore et al. teaches, in the field of wind turbine nacelles, directing liquid spillage from the at least one first wind turbine component into the auxiliary nacelle housing to an auxiliary liquid spillage container associated with the at least one auxiliary nacelle unit, the auxiliary liquid spillage container having a first container volume (Pg. 7:1-30); and in response to the liquid spillage from the at least one first wind turbine component exceeding the first container volume of the auxiliar liquid spillage container, directing liquid spillage from the auxiliary liquid spillage container associated with the at least one auxiliary nacelle unit to a main liquid spillage container associated with the main nacelle unit (Pg.7:1-30). It would have been obvious to one of ordinary skill in the art before the effective filing date to modify the modular nacelle of Mortensen et al. with the modular bottom cover of Vellore et al., as both references are in the same field of endeavor, and one of ordinary skill in the art would appreciate that, "The height of these reduced height regions is such that any small amount leakage or spillage is contained in the one receptacle which underlies the leaking component thereby preventing its escape to elsewhere in the turbine where it might damage other components or equipment or present a hazard to personnel or environment. From there the liquid can be safely removed and disposed of by service personnel. In the event of a significant leakage which fills a particular receptacle, liquid can then flow via the defined overflow channels between receptacles, such that an adjacent receptacle, and eventually all the receptacles become available to contain leaked liquid. By ensuring that the total combined volume of receptacles is greater than the volume of liquid in any particular operative component gearbox, generator etc.) it is then ensured that leaked or spilled liquid can be fully contained. (Pg. 7:7-17)" Regarding claim 16, the combination of Mortensen et al. and Vellore et al. teach all of claim 15 as above, wherein directing liquid spillage from the auxiliary liquid spillage container to the main liquid spillage container further comprises directing liquid spillage through a flow channel (Vellore et al.; 88, 90, 92) that extend between and in fluid communication with the auxiliary liquid spillage container and the main liquid spillage container (Vellore et al., Fig. 4). Regarding claim 17, the combination of Mortensen et al. and Vellore et al. teach all of claim 15 as above, wherein directing liquid spillage from the auxiliary liquid spillage container to the main liquid spillage container further comprises using gravity to transport liquid spillage form the auxiliary liquid spillage container to the main liquid spillage container (Vellore et al., "In the event of a significant leakage which fills a particular receptacle, liquid can then flow via the defined overflow channels between receptacles, such that an adjacent receptacle, and eventually all the receptacles become available to contain leaked liquid." Pg. 7:12-14). Regarding claim 18, the combination of Mortensen et al. and Vellore et al. teach all of claim 15 as above, wherein directing liquid spillage from the auxiliary liquid spillage container to the main liquid spillage container further comprises using a pump (Vellore et al., Pg. 8:4-8) to transport the spillage from the auxiliary liquid spillage container to the main liquid spillage container. Conclusion THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to RYAN C CLARK whose telephone number is (571)272-2871. The examiner can normally be reached Monday - Thursday 0730-1730, Alternate Fridays 0730-1630. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Courtney D Heinle can be reached at (571)-270-3508. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /RYAN C CLARK/Examiner, Art Unit 3745
Read full office action

Prosecution Timeline

Oct 10, 2024
Application Filed
Feb 26, 2026
Non-Final Rejection mailed — §103
Apr 24, 2026
Response Filed
Jun 10, 2026
Final Rejection mailed — §103 (current)

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Prosecution Projections

3-4
Expected OA Rounds
88%
Grant Probability
96%
With Interview (+8.4%)
1y 10m (~1m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 283 resolved cases by this examiner. Grant probability derived from career allowance rate.

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