Prosecution Insights
Last updated: October 04, 2026
Application No. 18/861,422

TUBING HANGER WITH SLEEVED ANNULUS ISOLATION DEVICE AND DYNAMIC METAL SEAL ELEMENTS

Non-Final OA §103§112
Filed
Oct 29, 2024
Priority
May 03, 2022 — GB 2206402.6 +1 more
Examiner
WRIGHT, GIOVANNA COLLINS
Art Unit
3672
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
BAKER HUGHES OILFIELD OPERATIONS LLC
OA Round
3 (Non-Final)
86%
Grant Probability
Favorable
3-4
OA Rounds
3m
Est. Remaining
96%
With Interview

Examiner Intelligence

Grants 86% — above average
86%
Career Allowance Rate
1095 granted / 1274 resolved
+33.9% vs TC avg
Moderate +10% lift
Without
With
+9.6%
Interview Lift
resolved cases with interview
Typical timeline
2y 2m
Avg Prosecution
18 currently pending
Career history
1294
Total Applications
across all art units

Statute-Specific Performance

§101
3.5%
-36.5% vs TC avg
§103
35.2%
-4.8% vs TC avg
§102
26.1%
-13.9% vs TC avg
§112
22.7%
-17.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1274 resolved cases

Office Action

§103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 8/10/26 has been entered. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 19-20 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Referring to claim 19, the applicant recites “A dynamic metal-to-metal (MtM) seal comprising the metal seal element of claim 17”. However, claim 17 is directed to an assembly. It is unclear what the metes and bounds of claim 19 are. Referring to claim 20, the applicant recites “The assembly of claim 19”. However, claims 19 is directed to a metal seal element. It is unclear what the metes and bounds of claim 19 are. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 17-19 is/are rejected under 35 U.S.C. 103 as being unpatentable over Osbourne et al. 5503230 in view of Schulte et al. 5655603. Referring to claim 17, Osbourne discloses an assembly with a metal seal element for providing a dynamic metal-to-metal (MtM) seal, the assembly comprising: a tubing hanger (19) having an annulus (67) and an annulus access port; wherein the metal seal element (see fig. 4, at 79) is positioned between the annulus and the annulus access port (69). Osbourne discloses the metal seal element (79) comprises a base metal material but does not disclose a silver coating on top of the base metal material, and a Molybdenum disulphide coating on top of the silver coating. Schulte teaches a metal to metal seal element with a base metal material, a silver coating on top of the base metal material, and a Molybdenum disulphide coating on top of the silver coating (see col. 8, lines 42-48). Schulte further teaches the silver layer provides a ductile surface that will deform under contact loads and the deformation fills voids in the mating steel surfaces to preclude leakage through the voids. The molybdenum disulfide coating provides corrosion resistance for the silver coating and lubricity to mating surfaces (see col. 8, lines 49-59). Therefore, it would be obvious to one of ordinary skill in the art before ethe effective filing date to modify the assembly disclosed by Osborne to have a silver coating on top of the base metal material, and a Molybdenum disulphide coating on top of the silver coating in view of the teachings of Schulte with a reasonable expectation of success in order to preclude leakage through the voids and provide corrosion resistance for the silver coating and lubricity to mating surfaces. Referring to claim 18, Osbourne discloses wherein the metal seal element defines an extending seal leg (79) for providing sealing contact with a metal component. Referring to claim 19, as best understood by the examiner, Osbourne discloses a dynamic metal-to-metal (MtM) seal comprising the metal seal element (17) of claim 17 and a metal component ( area at 73a), wherein the metal seal element is in sealing contact with the metal component and is moveable there along. Claim(s) 20 is/are rejected under 35 U.S.C. 103 as being unpatentable over Osbourne et al. 5503230 in view of Schulte et al. 5655603. Referring to claim 20, Osbourne does not disclose the metal component includes a Molybdenum disulphide coating thereon that is in contact with the Molybdenum disulphide coating of the metal seal element when sealing contact is made there between. Schulte teaches a metal component (30) includes a copper coating ( see col. 12, lines 46-50) thereon that is in contact with the Molybdenum disulphide coating of the metal seal element when sealing contact is made there between. White teaches that Molybdenum disulphide is a coating that can be used between metal to metal surfaces (see col. 2, lines 58-col. 3, line 10). Therefore, it would be obvious to one of ordinary skill in the art before the effective filing date to modify the seal disclosed by Osbourne as modified by Schulte and White to have the metal component have Molybdenum disulphide coating in view of the teachings of White with a reasonable expectation of success to have good lubricity between the surfaces and Molybdenum disulphide coating is a known substitute for copper coating. Allowable Subject Matter Claims 1,3-11,13-16 are allowed. The following is a statement of reasons for the indication of allowable subject matter: The closest prior art to Kent 20060076130 does not teach or suggest a tubing hanger having an annulus isolation device (AID) disposed within the annulus communication cavity wherein the AID further comprises one or more metal seal elements that form a dynamic metal-to-metal (MtM) seal with the metal sleeve; and wherein the metal seal element makes sealing contact with the metal sleeve when the AID is in the closed position and is taken out of sealing contact with the metal sleeve when the AID is moved to the open position in combination with the other limitations of the claim. Response to Arguments Applicant’s arguments with respect to claim(s) 17-20 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to GIOVANNA WRIGHT whose telephone number is (571)272-7027. The examiner can normally be reached M-F 8 am- 5 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Nicole Coy can be reached at (571) 272-5405. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Giovanna Wright/Primary Examiner, Art Unit 3672
Read full office action

Prosecution Timeline

Oct 29, 2024
Application Filed
Jul 02, 2025
Non-Final Rejection mailed — §103, §112
Jan 02, 2026
Response Filed
Feb 09, 2026
Final Rejection mailed — §103, §112
Aug 10, 2026
Request for Continued Examination
Aug 11, 2026
Response after Non-Final Action
Sep 17, 2026
Non-Final Rejection mailed — §103, §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
86%
Grant Probability
96%
With Interview (+9.6%)
2y 2m (~3m remaining)
Median Time to Grant
High
PTA Risk
Based on 1274 resolved cases by this examiner. Grant probability derived from career allowance rate.

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