Prosecution Insights
Last updated: July 17, 2026
Application No. 18/863,044

Systems and Methods for Using Auxiliary Windings of an Electric Motor for Powering Electronic Components

Non-Final OA §103
Filed
Nov 05, 2024
Priority
May 11, 2022 — nonprovisional of PCTIB2022054404
Examiner
SUBRAMANIAN, VISWANATHAN
Art Unit
2834
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
ABB Schweiz AG
OA Round
1 (Non-Final)
80%
Grant Probability
Favorable
1-2
OA Rounds
9m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 80% — above average
80%
Career Allowance Rate
178 granted / 221 resolved
+12.5% vs TC avg
Strong +22% interview lift
Without
With
+21.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 6m
Avg Prosecution
29 currently pending
Career history
247
Total Applications
across all art units

Statute-Specific Performance

§103
90.7%
+50.7% vs TC avg
§102
5.9%
-34.1% vs TC avg
§112
3.2%
-36.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 221 resolved cases

Office Action

§103
DETAILED ACTION This Office Action is in response to applicant’s communication filed on 11.5.24. In view of this communication, claims 1-20 are now pending in this application. Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-2, 4-7, 16,20 are rejected under 35 U.S.C. 103 as being unpatentable over Elez et al (WO2016063094A1), hereinafter Elez in view of Mclean (US20160013744A1). Regarding Claim 1, Elez discloses (Figs 3-4) a system, comprising: a electric motor [Abstract discloses AC machines and motor are reversible with same structure] , comprising: a rotor (20) including a motor shaft (20) delineating a rotational axis (rotational axis of 20); a stator (10) concentrically (Fig 3) disposed about the rotor, the stator including a stator core (10c) and a plurality of stator slots (10s) disposed radially into an inner cylindrical stator surface (Figs 3-4) of the stator core; a plurality of primary coils (Figs 3-4 is a generator, so coils are inherent) formed from first conductive windings (generator coils), an insulating component (40 which is airgap) disposed between the plurality of primary coils (generator coils) and a plurality of auxiliary coils (52) and configured to be an insulation barrier between (airgap) the plurality of primary coils and a plurality of auxiliary coils; the plurality of auxiliary coils (52) formed from second conductive windings (52 Is conductor) and coupled (magnetic coupling between rotor and stator also magnetically couples 52) to the stator; and one or more accessory devices [Abstract discloses “ powering electronic circuitry built into rotor (20) of synchronous AC machine to diagnose, control and report the status of said AC machine”] electrically connected to the plurality of auxiliary coils, wherein the plurality of primary coils (generator coils) generate a magnetic field based on receiving power (rotor is mechanically driven by external source as it is a generator) from an external power source (Figs 3-4 relate to a generator in Page 11, 4th para from top and generator and motor have same structure), wherein the plurality of auxiliary coils (52) harvests energy from the plurality of primary coils (20w) and provides the harvested energy to the one or more accessory devices, and wherein the harvested energy comprises an induced current or voltage (52 is a planar inductive member) caused by the generated magnetic field of the plurality of primary coils. Elez does not explicitly disclose a polyphase motor wherein the plurality of primary coils are located within the plurality of stator slots. Mclean discloses (Fig 5) a polyphase [Para 0025] motor (generator and motor are reversible and have same structure) wherein the plurality of primary coils (34) are located within the plurality of stator slots (38). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez with polyphase winding structure of stator with slots having primary windings as taught by Mclean in order to have a functional generator structure as is well known in the art. PNG media_image1.png 364 382 media_image1.png Greyscale PNG media_image2.png 344 510 media_image2.png Greyscale PNG media_image3.png 348 356 media_image3.png Greyscale Regarding Claim 2, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein the poly-phase electric motor further comprises: an air gap (Elez, 40) disposed between the rotor (20) and the stator (10), and wherein the plurality of auxiliary coils (52) are disposed within the air gap (Figs 3A,4) of the poly-phase electric motor. Regarding Claim 4, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein the poly-phase electric motor further comprises: a printed circuit board (PCB) (Elez, 55, 52,51) comprising the plurality of auxiliary coils (52), wherein the PCB is coupled to a side of the air gap (40). Regarding Claim 5, Elez in view of Mclean discloses the system of claim 4. Elez in view of Mclean further discloses (Elez, Fig 7,7A) wherein the plurality of auxiliary coils comprise a number of the turns (3 and 5), and wherein an average area for each of the number of turns follows an inequality of: N*A > 0.02, where N is the number of turns and A is the average area in square meters for each of the number of turns (Using Fig 7A and Tables in Page 13, the average area for each of the number of turns = 5*.008*.147 =.0059. However Para 0082 recites chosen dimensions are merely an example and there is no special affect and other dimensions are possible. Therefore choice of N*A is a Result Effective Variable wherein the dimensions can be chosen based on the characteristics of output required. For e.g., increasing number of turns will increase voltage and vice versa. Increasing the area will also have similar effect as more lines of magnetic flux will interact and vice versa and therefore it is within the skill of the ordinarily skilled artisan to come up with optimal values based on requirements (MPEP 2144.05II(B)). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with dimension choice of auxiliary winding as further taught by Elez in order to have required output characteristics from the auxiliar winding as per design choice based on experimentation. PNG media_image4.png 276 492 media_image4.png Greyscale Regarding Claim 6, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein the one or more accessory devices comprise one or more sensors and a rectifier, wherein the one or more sensors are solely powered by the harvested energy from the plurality of auxiliary coils (Elez,52) [Page 15 3rd para discloses “generated waveform is converted to be used as the DC power necessary for the electronic circuitry of the smart rotor, and simultaneously to be used as a probe for diagnostic purposes” Fig 18 cited is AC waveform and the conversion to DC is done with a rectifier]. Regarding Claim 7, Elez in view of Mclean discloses the system of claim 6. Elez in view of Mclean further discloses further comprising: a controller configured to:receive sensor information from the one or more sensors; and display information associated with the sensor information (Claim 1 of Elez discloses “induced current waveforms picked from one or more inductive members (50) in order to diagnose, control and report the status of said AC machine”). Regarding Claim 16, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein a first stator slot (Elez, 10s), of the plurality of stator slots, comprises: a first subset of primary coils (Elez, generator coils) of the plurality of primary coils; the insulating component (40 which is airgap) disposed between the plurality of primary coils and the plurality of auxiliary coils (52); and a second insulating component (51) disposed between the rotor (20) and the stator (10) and configured to be an insulation barrier between (Figs 3A,4) the rotor and the stator. Regarding Claim 20, Elez discloses (Figs 3-4) a electric motor [Abstract discloses AC machines and motor are reversible with same structure], comprising: a rotor (20) including a motor shaft (20) delineating a rotational axis (rotational axis of 20); a stator (10) concentrically (Fig 3) disposed about the rotor, the stator including a stator core (10c) and a plurality of stator slots (10s) disposed radially into an inner cylindrical stator surface (Figs 3-4) of the stator core; a plurality of primary coils (Figs 3-4 is a generator, so coils are inherent) formed from first conductive windings (generator coils), an insulating component (40 which is airgap) disposed between the plurality of primary coils (generator coils) and a plurality of auxiliary coils (52) and configured to be an insulation barrier between (airgap) the plurality of primary coils and a plurality of auxiliary coils; the plurality of auxiliary coils (52) formed from second conductive windings (52 Is conductor) and coupled (magnetic coupling between rotor and stator also magnetically couples 52) to the stator; and one or more accessory devices [Abstract discloses “ powering electronic circuitry built into rotor (20) of synchronous AC machine to diagnose, control and report the status of said AC machine”] electrically connected to the plurality of auxiliary coils, wherein the plurality of primary coils (generator coils) generate a magnetic field based on receiving power (rotor is mechanically driven by external source as it is a generator) from an external power source (Figs 3-4 relate to a generator in Page 11, 4th para from top and generator and motor have same structure), wherein the plurality of auxiliary coils (52) harvests energy from the plurality of primary coils (20w) and provides the harvested energy to the one or more accessory devices, and wherein the harvested energy comprises an induced current or voltage (52 is a planar inductive member) caused by the generated magnetic field of the plurality of primary coils. Elez does not explicitly disclose a polyphase motor wherein the plurality of primary coils are located within the plurality of stator slots. Mclean discloses (Fig 5) a polyphase [Para 0025] motor (generator and motor are reversible and have same structure) wherein the plurality of primary coils (34) are located within the plurality of stator slots (38). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez with polyphase winding structure of stator with slots having primary windings as taught by Mclean in order to have a functional generator structure as is well known in the art. Claims 8-12 are rejected under 35 U.S.C. 103 as being unpatentable over Elez in view of Mclean and Propp et al (US20200041571A1), hereinafter Propp. Regarding Claim 8, Elez in view of Mclean discloses the system of claim 6. Elez in view of Mclean further discloses wherein the poly-phase electric motor comprises wherein the external accessory device (Abstract discloses “ powering electronic circuitry built into rotor (20)) is powered solely using the harvested energy from the plurality of auxiliary coils (52) but does not explicitly disclose further comprises: a wire terminal box, wherein the wire terminal box comprises: a plurality of first leads configured to provide poly-phase power to the plurality of primary coils; and a user-accessible power port configured to receive the harvested energy from the plurality of auxiliary coils, wherein the system further comprises: an external accessory device electrically connected to the user-accessible power port. Propp discloses (Figs 1-2)[Para 0014] a wire terminal box (“conduit box”), wherein the wire terminal box comprises: a plurality of first leads (0014 discloses conduit box has controller 112 which is inherently connected to primary coils) discloses configured to provide poly-phase power to the plurality of primary coils (222); and a user-accessible power port [0012 discloses 112 has USB) configured to receive (Fig 2) the harvested energy from the plurality of auxiliary coils (226), wherein the system further comprises: an external accessory device (114) [0012] electrically connected to the user-accessible power port. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with wire terminal box related features as taught by Propp in order to have a convenient way to make all electrical connections in a single place for maintenance reasons. PNG media_image5.png 512 512 media_image5.png Greyscale PNG media_image6.png 778 534 media_image6.png Greyscale Regarding Claim 9, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein the poly-phase electric motor comprises wherein the external accessory device (Abstract discloses “ powering electronic circuitry built into rotor (20)) is powered solely using the harvested energy from the plurality of auxiliary coils (52) but does not explicitly disclose further comprises: a wire terminal box, wherein the wire terminal box comprises: a plurality of first leads configured to provide poly-phase power to the plurality of primary coils; and a user-accessible power port configured to receive the harvested energy from the plurality of auxiliary coils, wherein the system further comprises: an external accessory device electrically connected to the user-accessible power port. Propp discloses (Figs 1-2)[Para 0014] a wire terminal box (“conduit box”), wherein the wire terminal box comprises: a plurality of first leads (0014 discloses conduit box has controller 112 which is inherently connected to primary coils) discloses configured to provide poly-phase power to the plurality of primary coils (222); and a user-accessible power port [0012 discloses 112 has USB) configured to receive (Fig 2) the harvested energy from the plurality of auxiliary coils (226), wherein the system further comprises: an external accessory device (114) [0012] electrically connected to the user-accessible power port. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with wire terminal box related features as taught by Propp in order to have a convenient way to make all electrical connections in a single place for maintenance reasons. Regarding Claim 10, Elez in view of Mclean and Propp discloses the system of claim 9. Elez in view of Mclean and Prop does not explicitly disclose wherein the user-accessible power port is a universal serial bus (USB). Propp further discloses wherein the user-accessible power port is a universal serial bus (USB). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with wire terminal box having USB port as further taught by Propp in order to have a convenient way to charge remote devices such as smart phone. Regarding Claim 11, Elez in view of Mclean and Propp discloses the system of claim 9. Elez in view of Mclean and Prop does not explicitly disclose wherein the USB is configured to five volts (V) of direct current (DC) to the external accessory device or an internal accessory device that is within the poly-phase electric motor. Propp further discloses [0016] wherein the USB is configured to five volts (V) of direct current (DC) to the external accessory device or an internal accessory device that is within the poly-phase electric motor [001 discloses 206 providing stable 5VDC and Fig 2 discloses 206 connected to 208. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean and Propp with wire terminal box having USB port supplying 5V as further taught by Propp in order to have a convenient way to charge remote devices such as smart phone. Regarding Claim 12, Elez in view of Mclean and Propp discloses the system of claim 9. Elez in view of Mclean and Prop does not explicitly disclose wherein the user-accessible power port is configured to provide alternating current (AC) to the external accessory device. Propp further discloses [0012] wherein the user-accessible power port (208) is configured to provide alternating current (AC) to the external accessory device [0012 discloses wireless hardware interface wherein communication is alternating waveform. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean and Propp with AC output as further taught by Propp in order to have a convenient way to wirelessly communicate with external devices as required. Claim 13 is rejected under 35 U.S.C. 103 as being unpatentable over Elez in view of Mclean and JPS5751072U English translation, hereinafter JP072. Regarding Claim 13, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein a first stator slot (Elez,10s) of the plurality of stator slots, comprises: a first subset of primary coils of the plurality of primary coils (Figs 3-4 is a generator, so coils are inherent); and the insulating component (40 is an airgap) but does not explicitly disclose wherein the insulating component is a slot wedge that comprises the plurality of auxiliary coils. JP072 discloses (Fig 5) wherein the insulating component (molded component) is a slot wedge (9) that comprises the plurality of auxiliary coils (10)(Even though JP072 does not explicitly disclose 10 is magnetically coupled, it will be natural to have induced magnetism as it in the magnetic flux field of the electric machine. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with slot wedge having auxiliary coils as taught by JP072 in order to have a convenient way to package the auxiliary coil in the airgap. PNG media_image7.png 290 330 media_image7.png Greyscale Claims 14-15 are rejected under 35 U.S.C. 103 as being unpatentable over Elez in view of Mclean and Wan et al(US20130156071A1), hereinafter Wan. Regarding Claim 14, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein a first stator slot (Elez,10s) of the plurality of stator slots, comprises: a first subset of primary coils of the plurality of primary coils (Figs 3-4 is a generator, so coils are inherent); and the insulating component (40 is an airgap) but does not explicitly disclose, wherein the insulating component is a slot liner that comprises the plurality of auxiliary coils. Wan discloses (Fig 3) wherein the insulating component (62,64) is a slot liner (31) that comprises the plurality of auxiliary coils (52). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with slot liner having auxiliary coils as taught by Wan in order to have a convenient way to package the auxiliary coil at a location where temperature measurement is required. PNG media_image8.png 672 412 media_image8.png Greyscale Regarding Claim 15, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean further discloses wherein a first stator slot (Elez,10s) of the plurality of stator slots, comprises: a first subset of primary coils of the plurality of primary coils (Figs 3-4 is a generator, so coils are inherent); and the insulating component (40 is an airgap) but does not explicitly disclose wherein the insulating component is a printed circuit board (PCB) that comprises the plurality of auxiliary coils. Wan discloses (Fig 3) wherein the insulating component (62,64) is a printed circuit board (PCB)(31) that comprises the plurality of auxiliary coils (52). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with insulating component being a PCB having auxiliary coils as taught by Wan in order to have a convenient way to package the auxiliary coil at a location where temperature measurement is required. Claims 17-19 are rejected under 35 U.S.C. 103 as being unpatentable over Elez in view of Mclean and McConkey (US20190234227A1). Regarding Claim 17, Elez in view of Mclean discloses the system of claim 1. Elez in view of Mclean does not explicitly disclose wherein the poly-phase electric motor further comprises one or more batteries and/or one or more super capacitors. McConkey discloses (Figs 1,3) electric motor (motor and generator are reversible) further comprises one or more batteries and/or one or more super capacitors (122). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean with batteries as taught by McConkey in order to have a convenient way to continuously power sensor with DC power. PNG media_image9.png 488 704 media_image9.png Greyscale PNG media_image10.png 282 498 media_image10.png Greyscale Regarding Claim 18, Elez in view of Mclean and McConkey discloses the system of claim 17. Elez in view of Mclean and McKonkey does not explicitly disclose electric motor further comprises an internal compartment that houses the one or more accessory devices as well as the one or more batteries and/or the one or more super capacitors. McConkey further discloses (Fig 1) an internal compartment (34 inside) that houses the one or more accessory devices (36) as well as the one or more batteries (122) and/or the one or more super capacitors. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean and McConkey with internal compartment housing accessories and battery as further taught by McConkey in order to protect them from the outside environment. Regarding Claim 19, Elez in view of Mclean and McConkey discloses the system of claim 17. Elez in view of Mclean and McKonkey does not explicitly disclose wherein the plurality of auxiliary coils are configured to charge and/or re-charge the one or more batteries and/or the one or more super capacitors. McConkey further discloses (Fig 3) wherein the plurality of auxiliary coils (130 in Fig 3) are configured to charge and/or re-charge [0021] the one or more batteries (122) and/or the one or more super capacitors. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have formed motor of Elez in view of Mclean and McConkey with rechargeable battery as further taught by McConkey in order to have a convenient way to continuously power sensor with DC power without replacement. Allowable Subject Matter Claim 3 is objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The following is a statement of reasons for the indication of allowable subject matter: Claim 3 recites “The system of claim 2, wherein a first stator slot, of the plurality of stator slots, comprises: a first subset of primary coils of the plurality of primary coils; and the insulating component, wherein the insulating component is a slot liner and is configured to be the insulation barrier between the plurality of primary coils and the plurality of auxiliary coils within the air gap as well as be an insulation barrier between the rotor and the stator”. In Elez, there is no explicit disclosure of slot liner with above limitations. Wan discloses slot liner as shown above however it does not read on “as well as be an insulation barrier between the rotor and the stator”. Therefore claim 3 is allowable. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to VISWANATHAN SUBRAMANIAN whose telephone number is (571)272-4814. The examiner can normally be reached Monday - Friday 8:30 am - 5:00 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christopher M Koehler can be reached at 5712723560. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /VISWANATHAN SUBRAMANIAN/Examiner, Art Unit 2834
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Prosecution Timeline

Nov 05, 2024
Application Filed
Jun 17, 2026
Non-Final Rejection mailed — §103 (current)

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Prosecution Projections

1-2
Expected OA Rounds
80%
Grant Probability
99%
With Interview (+21.8%)
2y 6m (~9m remaining)
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