Prosecution Insights
Last updated: October 25, 2026
Application No. 18/863,491

ELECTRIC DISC BRAKE ACTUATOR WITH VIBRATION-DAMPED DIFFERENTIAL REDUCTION GEAR, COMPONENTS, BRAKE AND ASSEMBLY METHOD

Non-Final OA §102
Filed
Nov 06, 2024
Priority
May 13, 2022 — FR FR2204585 +1 more
Examiner
MORRIS, DAVID R.
Art Unit
3616
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Hitachi Astemo France
OA Round
1 (Non-Final)
82%
Grant Probability
Favorable
1-2
OA Rounds
1m
Est. Remaining
96%
With Interview

Examiner Intelligence

Grants 82% — above average
82%
Career Allowance Rate
437 granted / 533 resolved
+30.0% vs TC avg
Moderate +14% lift
Without
With
+14.2%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 0m
Avg Prosecution
25 currently pending
Career history
564
Total Applications
across all art units

Statute-Specific Performance

§101
1.7%
-38.3% vs TC avg
§103
32.4%
-7.6% vs TC avg
§102
32.3%
-7.7% vs TC avg
§112
32.3%
-7.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 533 resolved cases

Office Action

§102
DETAILED CORRESPONDENCE Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Priority Receipt is acknowledged of certified copies of papers required by 37 CFR 1.55. Information Disclosure Statement The information disclosure statement (IDS) submitted on 11/6/2024 has been considered. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale or otherwise available to the public before the effective filing date of the claimed invention. Claims 1 and 10-13 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Hayashi et al. (U.S. 2015/0233434). Regarding claim 1, Hayashi discloses (figs. 2-4B) A rotary drive reduction gear or geared motor device (D) within an electric brake actuator (fig. 2) effecting linear displacement of a brake piston (8), said device being integrated into a brake housing (41) or intended to be assembled on such a brake housing, said device comprising: one or more planetary gear sets (YG) parallel or coaxial to the linear actuation direction (along the axis of 6/54, see figs. 2-3); which use at least one ring gear (52) that is fixed against rotation relative to said brake housing (see pgh. 0080, “attached on the lower body 411”. The ring gear is at least partially fixed in that it cannot freely rotate in perpetuity. In other words, it is “fixed against rotation” at least partially, because if it freely rotated it would not create the required reaction force for the carrier 53 to drive the output 54) a damping device (55) made at least in part of elastomer material, which is arranged around said fixed ring gear (see fig. 4D, at least partially circumferentially) to be compressed radially and/or axially between said fixed ring gear and said brake housing (at least under certain operating modes or conditions, upon compressing circumferentially, the damping device will also compress radially due to being space limited by the ring gear and the housing); and thus providing radial and/or axial vibration damping between said fixed ring gear and said brake housing (pgh. 0099, impacts are prevented from being transmitted to the electric motor 3). Regarding claim 10, Hayashi discloses (figs. 2-4B) A damping device (55) arranged to produce the damping device of a reduction gear device according to claim 1 (see claim 1), said damping device being made at least in part of elastomeric material (“cushion rubbers”) and is arranged around a fixed ring gear of said reduction device (as shown) so as to be compressed radially and/or axially between said fixed ring gear and a brake housing (as discussed above in claim 1) when said reduction gear device is integrated into said brake housing (the devices are assembled together and are thus “integrated”), said damping device thus providing radial and/or axial vibration damping between said fixed ring gear and said brake housing (see claim 1 above). Regarding claim 11, Hayashi discloses (figs. 2-4B) A geared motor device (D) for a brake actuator (fig. 2), characterized in that it comprises a device according to claim 1 (see claim 1 above) Regarding claim 12, Hayashi discloses (figs. 2-4B) A disc brake (see figs 1-2) for a road vehicle (see pgh. 0001), comprising a reduction gear or geared motor device according to claim 1 (see claim 1 above) Regarding claim 13, Hayashi discloses (figs. 2-4B) A method for assembling a brake (see figs. 1-3) for a vehicle, characterized in that it comprises: mounting an electric motor (3) carrying a sun gear shaft (e.g. 32) on a motor housing (41), thus forming a motor unit, or providing such a motor unit; and assembling the motor housing of said motor unit on the brake housing (see figs. 2-3, assembled as shown); by interconnecting one or more parallel or coaxial planetary gear sets (YG) to form a reduction gear according to claim 1 (see claim 1 above), the fixed ring gear of which is held against rotation by said motor housing (at least partially, see claim 1 above); so that the damping device is compressed radially and/or axially between said brake housing and the fixed ring gear or its support (see claim 1 above). Allowable Subject Matter Claims 2-9 would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims, and if rewritten to overcome any 112(b) rejections, as appropriate. Reasons for allowance, if applicable, will be the subject of a separate communication to the Applicant or patent owner, pursuant to 37 CFR § 1.104 and MPEP § 1302.14. Prior Art The prior art made of record and not relied upon is considered pertinent to Applicant's disclosure. The documents listed on the PTO-892 disclose various motor driven brake devices related to the instant application. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to DAVID MORRIS whose telephone number is (571)270-3595. The examiner can normally be reached Monday thru Friday; 8:30 AM - 5:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Robert Siconolfi can be reached at (571) 272-7124. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /DAVID MORRIS/ Primary Examiner Art Unit 3616 /DAVID R MORRIS/Primary Examiner, Art Unit 3616
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Prosecution Timeline

Nov 06, 2024
Application Filed
Oct 16, 2026
Non-Final Rejection mailed — §102 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12759522
ELECTRIC BRAKE SYSTEM
3y 3m to grant Granted Oct 13, 2026
Patent 12759521
A VALVE UNIT FOR AN ANTI-LOCK BRAKING SYSTEM
2y 9m to grant Granted Oct 13, 2026
Patent 12759526
CONTROL FOR AN ELECTROMECHANICAL BRAKE ACTUATOR
2y 11m to grant Granted Oct 13, 2026
Patent 12747766
BRAKE CONTROL DEVICE AND MOTOR DRIVE DEVICE
3y 1m to grant Granted Sep 29, 2026
Patent 12736995
PEDAL SIMULATOR OF VEHICLE
3y 1m to grant Granted Sep 15, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
82%
Grant Probability
96%
With Interview (+14.2%)
2y 0m (~1m remaining)
Median Time to Grant
Low
PTA Risk
Based on 533 resolved cases by this examiner. Grant probability derived from career allowance rate.

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