Prosecution Insights
Last updated: August 16, 2026
Application No. 18/874,642

DEVELOPMENT BRUSH, DEVELOPING DEVICE, METHOD FOR PRODUCING FLEXOGRAPHIC PRINTING PLATE, AND METHOD FOR DEVELOPING PHOTOSENSITIVE RESIN FLEXOGRAPHIC PRINTING PLATE PRECURSOR

Non-Final OA §103
Filed
Dec 13, 2024
Priority
Jun 30, 2022 — JP 2022-106393 +1 more
Examiner
ZIMMERMAN, JOSHUA D
Art Unit
2853
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Toyobo Mc Corporation
OA Round
1 (Non-Final)
41%
Grant Probability
Moderate
1-2
OA Rounds
1y 7m
Est. Remaining
56%
With Interview

Examiner Intelligence

Grants 41% of resolved cases
41%
Career Allowance Rate
314 granted / 772 resolved
-27.3% vs TC avg
Strong +16% interview lift
Without
With
+15.5%
Interview Lift
resolved cases with interview
Typical timeline
3y 3m
Avg Prosecution
27 currently pending
Career history
810
Total Applications
across all art units

Statute-Specific Performance

§101
0.8%
-39.2% vs TC avg
§103
55.7%
+15.7% vs TC avg
§102
20.7%
-19.3% vs TC avg
§112
15.9%
-24.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 772 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-7 is/are rejected under 35 U.S.C. 103 as being unpatentable over Kitani et al. (JP 2010117623A) in view of Shibano et al. (JPH11133626A). Regarding claim 1, Kitani et al. disclose “a development brush to be rubbed with a photosensitive resin flexographic printing plate precursor so as to remove, for development, an uncured portion of photosensitive resin from the photosensitive resin flexographic printing plate precursor (paragraph 1), wherein the development brush has a plurality of brush bristles implanted on a base material (paragraph 11: planar brush), wherein each of the plurality of brush bristles has a diameter of 80 to 250µm (paragraph 11).” Kitani et al. fail to specifically disclose “wherein the development brush has a density of brush bristles of 22% or more and 37% or less, wherein the density is defined by a proportion of a cross-sectional area of the plurality of brush bristles to an area of a surface of the base material in which the plurality of brush bristles are implanted,” but do disclose that the brush density affects the development time (paragraph 11). Shibano et al. disclose a similar brush system wherein fibers are implanted on a flat plate (paragraph 13) and further discloses that the density of the bristles is a parameter which affects the development speed and/or the unevenness of the development (paragraphs 2 and 3), but that increasing the bristle density too much results in unwanted effects, such as scumming (paragraph 3). It has been held that when the general conditions are disclosed in the art, it is not inventive to discover the optimum or workable ranges through routine experimentation. See MPEP §2144.05. Therefore, at the time of the filing of the invention, it would have been obvious to one having ordinary skill in the art, through routine experimentation, to set the density of the brush bristles to 22% or more and 37% or less in order to achieve the optimum or workable density which balances the development speed, and/or unevenness in development, and/or the amount of scumming. Regarding claim 2, Kitani et al. further disclose “wherein each of the plurality of brush bristles has a length from an end which is not implanted in the base material to the base material of 10 mm or more and 25 mm or less (paragraph 28).” Additionally, Shibano et al. also disclose bristle lengths of from 2 to 50 mm (paragraph 13). Regarding claim 3, Kitani et al. further disclose “wherein a material for the plurality of brush bristles is a polyester resin and/or a polyamide resin, and/or an olefin resin (paragraph 11).” Regarding claim 4, Kitani et al. further disclose “a developing device for removing, using the development brush according to claim 1, an uncured portion from a photosensitive resin flexographic printing plate precursor (paragraphs 9 and 11).” Regarding claim 5, Kitani et al., as modified, disclose all that is claimed, as in claim 4 above, except “wherein a brush pressure of the development brush applied during development of the photosensitive resin flexographic printing plate precursor is 0.5 to 5 mm.” However, Katani et al. do disclose that the brush pressure can be used to increase the development speed, but that too much pressure results in decrease in reproducibility of highlight halftone dots (paragraph 4). Therefore, the pressure of the brushes is a results-effective variable. Therefore, at the time of the filing of the invention, it would have been obvious to one having ordinary skill in the art to, through routine optimization, set the brush pressure to between 0.5 to 5 mm in order to determine the optimum or workable range of pressure. Regarding claim 6 and 7, Kitani et al. further disclose that the brush and apparatus of claims 1 and 4 above are used in producing a flexographic pate and developing a flexographic printing plate precursor (see paragraph 1). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to JOSHUA D ZIMMERMAN whose telephone number is (571)272-2749. The examiner can normally be reached Monday-Thursday, 9:30AM-6:30PM, First Fridays: 9:30AM-5:30PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Stephen Meier can be reached at (571) 272-2149. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JOSHUA D ZIMMERMAN/ Primary Examiner, Art Unit 2853
Read full office action

Prosecution Timeline

Dec 13, 2024
Application Filed
Jun 29, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12668074
Clamping Fixation of Numbering Units
2y 0m to grant Granted Jun 30, 2026
Patent 12654435
PRINTING SYSTEM AND METHOD FOR CONTROLLING PRINTING SYSTEM
1y 8m to grant Granted Jun 16, 2026
Patent 12643320
PRINTING SYSTEM OF SECURITY MATERIALS AND ANTI-FORGERY DOCUMENTS WITH RAISED PRINTING AND PROCESS THEREOF
3y 6m to grant Granted Jun 02, 2026
Patent 12636900
METHOD FOR SMOOTHER TONAL RESPONSE IN FLEXOGRAPHIC PRINTING
1y 5m to grant Granted May 26, 2026
Patent 12619143
APPARATUS AND PROCESS FOR REPLICATING A TEXTURE
3y 3m to grant Granted May 05, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
41%
Grant Probability
56%
With Interview (+15.5%)
3y 3m (~1y 7m remaining)
Median Time to Grant
Low
PTA Risk
Based on 772 resolved cases by this examiner. Grant probability derived from career allowance rate.

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