Prosecution Insights
Last updated: October 02, 2026
Application No. 18/880,299

METHOD OF MAKING HOLLOW COMPONENT OF COMPOSITE MATERIAL USING COLLAPSABLE AND REUSABLE MANDREL

Non-Final OA §102
Filed
Dec 31, 2024
Priority
Mar 27, 2023 — nonprovisional of PCTIB2023053028
Examiner
YI, STELLA KIM
Art Unit
1742
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Università Degli Studi Di Catania
OA Round
1 (Non-Final)
71%
Grant Probability
Favorable
1-2
OA Rounds
1y 5m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allowance Rate
693 granted / 976 resolved
+6.0% vs TC avg
Strong +28% interview lift
Without
With
+28.5%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
33 currently pending
Career history
993
Total Applications
across all art units

Statute-Specific Performance

§101
0.9%
-39.1% vs TC avg
§103
50.9%
+10.9% vs TC avg
§102
25.6%
-14.4% vs TC avg
§112
11.7%
-28.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 976 resolved cases

Office Action

§102
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim(s) 1-4 and 12-19 is/are rejected under 35 U.S.C. 102 (a)(2) as being anticipated by SCHIBSBYE (EP 2368685). Regarding claims 1-4 and 12-19, SCHIBSBYE discloses a method of making a hollow product (120) by curing a polymer matrix composite material and reinforcing fibers, comprising the following steps: providing a hollow mandrel (100) comprising epoxy [0015] (thermosetting polymeric material having a glass transition temperature greater than or equal to 50ºC), to be rigid at a room temperature with an original form [0015], wherein the hollow mandrel (100) further has an air inlet (104) for pressurizing (claim 3) and an air outlet (103) (claim 2) (further has a connector for pressurizing/depressurizing the hollow mandrel through a fluid); male mold (101) laminates a layer of the polymer matrix composite material on the hollow mandrel [0015]; heating the hollow mandrel (100) to a curing temperature between 80º to 120ºC [0015]; pressurizing the hollow mandrel (100) to maintain the original form during the heating [0015], [0040]; and depressurizing the hollow mandrel (100) at a temperature higher than the glass transition temperature wherein the hollow mandrel is more flexible than an ambient temperature [0041], a depressurization causes a collapse or a contraction of the transversal dimension of the hollow mandrel to thus favor an extraction of the hollow mandrel (100) from a product (120) (Fig.2) obtained with the curing of the polymer matrix composite material and a reuse of the hollow mandrel and the hollow mandrel after the depressurization has a three-dimensional shape substantially equal to the original form (Figs.1-2). Claim(s) 1-4 and 12-19 is/are rejected under 35 U.S.C. 102 (a)(2) as being anticipated by KYSAR et al. (WO 2012/064440-of record). Regarding claims 1-4 and 12-19, HUFENBACH et al. discloses a method of making a hollow fiber composite components by curing a polymer matrix composite material and reinforcing fibers (claim 1), comprising the following steps: providing a hollow mandrel (12, [0037], [0038]) of a thermosetting polymeric material [0039] having a glass transition temperature greater than or equal to 50ºC) [0043], to be rigid at a room temperature with an original form, wherein the hollow mandrel further has a connector for pressurizing/depressurizing the hollow mandrel through a fluid [0076]; male mold laminating one or more layers of the composite material on the rigid mandrel (claim 1); heating the mandrel (claim 14); pressurizing the mandrel so as to maintain said original shape during the heating step (claim 25); and depressurizing the mandrel at a temperature higher than the glass transition temperature wherein the hollow mandrel is more flexible than an ambient temperature, a depressurization causes a collapse or a contraction of the transversal dimension of the hollow mandrel to thus favor an extraction of the hollow mandrel from a product obtained with the curing of the polymer matrix composite material and a reuse of the hollow mandrel and the hollow mandrel after the depressurization has a three-dimensional shape substantially equal to the original form (claim 27, [0054]). Allowable Subject Matter Claims 5-11 and 20 objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure: a) HUFENBACH et al. (DE 102013226018) discloses a reusable collapsible core. b) GOODNO (5,262,121) discloses a method of making and using flexible mandrel. c) BOGARDUS, JR. et al. (4,462,787) discloses cantilevered mandrel assembly. Any inquiry concerning this communication or earlier communications from the examiner should be directed to STELLA KIM YI whose telephone number is (571)270-5123. The examiner can normally be reached Monday-Friday 8:00-5:00 EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christina Johnson can be reached at 571-272-1176. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. STELLA YI Examiner Art Unit 1742 /STELLA K YI/Primary Examiner, Art Unit 1742
Read full office action

Prosecution Timeline

Dec 31, 2024
Application Filed
Aug 17, 2026
Non-Final Rejection mailed — §102 (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
71%
Grant Probability
99%
With Interview (+28.5%)
3y 2m (~1y 5m remaining)
Median Time to Grant
Low
PTA Risk
Based on 976 resolved cases by this examiner. Grant probability derived from career allowance rate.

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