Prosecution Insights
Last updated: April 19, 2026
Application No. 18/886,561

ASSEMBLIES AND METHODS FOR FORMING FIBER-REINFORCED THERMOPLASTIC STRUCTURES WITH LIGHTNING STRIKE PROTECTION

Non-Final OA §101§102§103§DP
Filed
Sep 16, 2024
Examiner
RIVERA, JOSHEL
Art Unit
1746
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Rohr Inc.
OA Round
1 (Non-Final)
73%
Grant Probability
Favorable
1-2
OA Rounds
2y 7m
To Grant
80%
With Interview

Examiner Intelligence

Grants 73% — above average
73%
Career Allow Rate
624 granted / 851 resolved
+8.3% vs TC avg
Moderate +7% lift
Without
With
+6.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
21 currently pending
Career history
872
Total Applications
across all art units

Statute-Specific Performance

§101
0.8%
-39.2% vs TC avg
§103
48.2%
+8.2% vs TC avg
§102
27.5%
-12.5% vs TC avg
§112
14.7%
-25.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 851 resolved cases

Office Action

§101 §102 §103 §DP
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Double Patenting A rejection based on double patenting of the “same invention” type finds its support in the language of 35 U.S.C. 101 which states that “whoever invents or discovers any new and useful process... may obtain a patent therefor...” (Emphasis added). Thus, the term “same invention,” in this context, means an invention drawn to identical subject matter. See Miller v. Eagle Mfg. Co., 151 U.S. 186 (1894); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Ockert, 245 F.2d 467, 114 USPQ 330 (CCPA 1957). A statutory type (35 U.S.C. 101) double patenting rejection can be overcome by canceling or amending the claims that are directed to the same invention so they are no longer coextensive in scope. The filing of a terminal disclaimer cannot overcome a double patenting rejection based upon 35 U.S.C. 101. Claims 1 - 4 provisionally rejected under 35 U.S.C. 101 as claiming the same invention as that of claims 1 - 4 of copending Application No. 18/746,587 (US 2024/0336020). This is a provisional statutory double patenting rejection since the claims directed to the same invention have not in fact been patented. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1 - 4 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Figge et al (US Patent 4,194,938). With regards to claim 1, Figge discloses an assembly for forming a thermoplastic part (Abstract) comprising: A mold tool having a mold surface (Figure 1 item 10) A plurality of attachment frames located around a perimeter of the mold surface and configured to couple a thermoplastic layer to the mold tool such that the thermoplastic layer is spaced apart from the mold surface, where the attachment frames are raised with respect to the mold surface (Figure 1 item 4) A vacuum configured to evacuate air from over the mold surface (Figure 1 item 11) A fiber dispensing assembly configured to deposit a plurality of fiber strips over the mold surface (Figure 1 items 12 and 14). With regards to claim 2, the teachings of Figge are presented above. Additionally, Figge teaches that the assembly further comprises a heating element configured to heat a thermoplastic layer to a pliable forming temperature (Figure 1 item 8). With regards to claims 3 and 4, the teachings of Figge are presented above. Additionally, Figge discloses that the heating element comprises a plurality of heater units that are substantially-equally spaced form the mold surface (Figure 1 item 8). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claim(s) 1 and 2 is/are rejected under 35 U.S.C. 103 as being unpatentable over Mentzer et al (US Patent 4,957,802) in view of Wadsworth (US 2021/0394467). With regards to claim 1, Mentzer discloses an assembly for forming a thermoplastic part (Abstract) comprising: A mold tool having a mold surface (Figure 1 item 10) A plurality of attachment frames located around a perimeter of the mold surface and configured to couple a thermoplastic layer to the mold tool such that the thermoplastic layer is spaced apart from the mold surface, where the attachment frames are raised with respect to the mold surface (Figure 1 item 14) A vacuum configured to evacuate air from over the mold surface (Figure 1 item 16) Mentzer fails to explicitly disclose that the assembly comprises a fiber dispensing assembly configured to deposit a plurality of fiber strips over the mold surface. Wadsworth discloses an assembly for forming thermoplastic parts (Abstract), in the same field of endeavor as Mentzer, where Wadsworth discloses that the assembly comprises a fiber dispensing assembly configured to deposit a plurality of fiber strips over a mold surface (Figure 1 items 118 and 120, paragraph 30). It would have been obvious to one of ordinary skills in the art before the effective filing date of the claimed invention have added a fiber dispensing assembly, as disclosed in Wadsworth, in Mentzer’s assembly. The rationale being that, as stated by Wadsworth, it provides fibers that can provide improved strength properties, reduce shrinkage, greater wear resistance, UV resistance, impact toughness, higher modulus, improved sand-ability, reduced CTE, increased dielectric strength and other desirable properties (paragraph 30). With regards to claim 2, the teachings of Mentzer and Wadsworth are presented above. Additionally, Mentzer teaches that the assembly further comprises a heating element configured to heat a thermoplastic layer to a pliable forming temperature (Figure 5 item 50). Claim(s) 3 and 4 is/are rejected under 35 U.S.C. 103 as being unpatentable over Mentzer et al (US Patent 4,957,802) in view of Wadsworth (US 2021/0394467) as applied to claims 1 and 2 above, and further in view of Figge et al (US Patent 4,194,938). With regards to claims 3 and 4, the teachings of Mentzer and Wadsworth are presented above. While Mentzer discloses a heating element (Figure 5 item 50), Mentzer and Wadsworth fail to explicitly disclose that the heating element comprises a plurality of heating units. Figge discloses an assembly for forming a thermoplastic part (Figure 1), in the same field of endeavor as Mentzer, where Figge discloses that the heating element comprises a plurality of heater units that are substantially-equally spaced form the mold surface (Figure 1 item 8). It would have been obvious to one of ordinary skills in the art before the effective filing date of the claimed invention to have used a plurality of heater units, as suggested by Figge, in Mentzer’s assembly as modified by Wadsworth. The rationale being that one of ordinary skills in the art would appreciate that multiple heating units allows for better control of the heating process over the thermoplastic part. Additionally, the duplication of parts does not have patentable weight as per In re Harza, 274 F.2d 669, 124 USPQ 378 (CCPA 1960) (Claims at issue were directed to a water-tight masonry structure wherein a water seal of flexible material fills the joints which form between adjacent pours of concrete. The claimed water seal has a "web" which lies in the joint, and a plurality of "ribs" projecting outwardly from each side of the web into one of the adjacent concrete slabs. The prior art disclosed a flexible water stop for preventing passage of water between masses of concrete in the shape of a plus sign (+). Although the reference did not disclose a plurality of ribs, the court held that mere duplication of parts has no patentable significance unless a new and unexpected result is produced.). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to JOSHEL RIVERA whose telephone number is (571)270-7655. The examiner can normally be reached M-F 12pm - 8pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Michael Orlando can be reached at (571) 270-5038. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JOSHEL RIVERA/Examiner, Art Unit 1746 /MICHAEL N ORLANDO/Supervisory Patent Examiner, Art Unit 1746
Read full office action

Prosecution Timeline

Sep 16, 2024
Application Filed
Jan 28, 2026
Non-Final Rejection — §101, §102, §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
73%
Grant Probability
80%
With Interview (+6.8%)
2y 7m
Median Time to Grant
Low
PTA Risk
Based on 851 resolved cases by this examiner. Grant probability derived from career allow rate.

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