Prosecution Insights
Last updated: July 17, 2026
Application No. 18/896,450

SYSTEMS FOR THE DESIGN AND FABRICATION OF PROVISIONAL AND PERMANENT CROWNS

Non-Final OA §DP
Filed
Sep 25, 2024
Priority
Jul 07, 2021 — provisional 63/203,083 +1 more
Examiner
ZHAI, KYLE
Art Unit
2611
Tech Center
2600 — Communications
Assignee
Align Technology Inc.
OA Round
1 (Non-Final)
75%
Grant Probability
Favorable
1-2
OA Rounds
1y 0m
Est. Remaining
93%
With Interview

Examiner Intelligence

Grants 75% — above average
75%
Career Allowance Rate
362 granted / 485 resolved
+12.6% vs TC avg
Strong +18% interview lift
Without
With
+18.5%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
23 currently pending
Career history
513
Total Applications
across all art units

Statute-Specific Performance

§101
3.5%
-36.5% vs TC avg
§103
86.0%
+46.0% vs TC avg
§102
1.2%
-38.8% vs TC avg
§112
6.6%
-33.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 485 resolved cases

Office Action

§DP
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Double Patenting The nonstatutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A nonstatutory double patenting rejection is appropriate where the conflicting claims are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on nonstatutory double patenting provided the reference application or patent either is shown to be commonly owned with the examined application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. See MPEP § 717.02 for applications subject to examination under the first inventor to file provisions of the AIA as explained in MPEP § 2159. See MPEP § 2146 et seq. for applications not subject to examination under the first inventor to file provisions of the AIA . A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The filing of a terminal disclaimer by itself is not a complete reply to a nonstatutory double patenting (NSDP) rejection. A complete reply requires that the terminal disclaimer be accompanied by a reply requesting reconsideration of the prior Office action. Even where the NSDP rejection is provisional the reply must be complete. See MPEP § 804, subsection I.B.1. For a reply to a non-final Office action, see 37 CFR 1.111(a). For a reply to final Office action, see 37 CFR 1.113(c). A request for reconsideration while not provided for in 37 CFR 1.113(c) may be filed after final for consideration. See MPEP §§ 706.07(e) and 714.13. The USPTO Internet website contains terminal disclaimer forms which may be used. Please visit www.uspto.gov/patent/patents-forms. The actual filing date of the application in which the form is filed determines what form (e.g., PTO/SB/25, PTO/SB/26, PTO/AIA /25, or PTO/AIA /26) should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to www.uspto.gov/patents/apply/applying-online/eterminal-disclaimer. Claims 1-20 are rejected on the ground of nonstatutory double patenting as being unpatentable over claims 1-20 of U.S. Patent No. 12,127,898. Although the claims at issue are not identical, they are not patentably distinct from each other because all the instant claim limitations are essentially covered by the U.S. Patent. Instant application 18/896,450 1-20 U.S. Patent No. 12,127,898 1-20 Instant application 18/896,450 U.S. Patent No. 12,127,898 1. A system for preparing a tooth crown, the system comprising: non-transitory computer readable medium with instruction that, when executed by a processor, cause the system to carry out a method, the method including: generating a 3D model of an external surface of a first crown based on 3D data of the external surface of a patient’s tooth; generating a 3D model of an internal surface of the first crown; outputting instructions to fabricate a physical first crown based on the 3D model of the external surface of the first crown and the 3D model of the internal surface of the first crown while the patient’s tooth is being prepared to receive the first crown; generating a 3D model of a second crown based on a 3D model of the internal surface of the physical first crown and the 3D model of the external surface of the first crown, wherein the 3D model of the internal surface of the physical first crown is generated after fitting the physical first crown to the patient’s tooth; generating instructions for fabricating a physical second crown based on the 3D model of a second crown. 1. A system for preparing a tooth crown, the system comprising: an intraoral scanner; non-transitory computer readable medium with instruction that, when executed by a processor, cause the system to carry out a method, the method including: receiving scan data of a three-dimensional (3D) model of an external surface of a patient's tooth using the intraoral scanner; generating a 3D model of an external surface of a first crown based on the scan data of the external surface of the patient's tooth; generating a 3D model of an internal surface of the first crown; outputting instructions to fabricate a physical first crown based on the 3D model of the external surface of the first crown and the 3D model of the internal surface of the first crown while the patient's tooth is being prepared to receive the first crown; generating a 3D model of the internal surface of the physical first crown after fitting the physical first crown to the patient's tooth, wherein a 3D model of a second crown is based on the 3D model of the internal surface of the physical first crown and the 3D model of the external surface of the first crown; generating instructions for fabricating a physical second crown based on the 3D model of a second crown. 2. The system of claim 1, further comprising: combining the 3D model of the external surface of the first crown and the 3D model of the internal surface of the first physical crown to generate the 3D model of the second crown. 2. The system of claim 1, further comprising: combining the 3D model of the external surface of the first crown and the 3D model of the internal surface of the first physical crown to generate the 3D model of the first second crown. 3. The system of claim 1, wherein generating the 3D model of the internal surface of the physical first crown uses scan data of the internal surface of the physical first crown generated using an intraoral scanner. 3. The system of claim 1, wherein generating the 3D model of the internal surface of the physical first crown uses scan data of the internal surface of the physical first crown generated using the intraoral scanner. 4. The system of claim 1, wherein generating the 3D model of the external surface includes receiving scan data of an external surface of a corresponding tooth of the patient on an opposite side of an arch of the patient relative to the patient’s tooth. 4. The system of claim 1, wherein generating the 3D model of the external surface includes receiving scan data of an external surface of a corresponding tooth of the patient on an opposite side of the patient's arch relative to the patient's tooth. 5. The system of claim 1, further comprising: generating the instructions for fabricating the first physical crown. 5. The system of claim 1, further comprising: generating the instructions for fabricating the first physical crown. 6. The system of claim 5, further comprising: a fabrication machine, and wherein fabricating includes: fabricating an external surface of the physical first crown while the patient’s tooth is prepared. 6. The system of claim 5, further comprising: a fabrication machine, and wherein fabricating includes: fabricating an external surface of the physical first crown while the patient's tooth is prepared. 7. The system of claim 5, wherein fabricating includes: fabricating an internal surface of the physical first crown. 7. The system of claim 5, wherein fabricating includes: fabricating an internal surface of the physical first crown. 8. The system of claim 1, further comprising: updating the 3D model of the first crown based on the 3D model of the internal surface of the first crown. 8. The system of claim 1, further comprising: updating the 3D model of the first crown based on the 3D model of the inner surface of the first crown. 9. The system of claim 1, further comprising: fabricating the physical second crown based on the 3D model of the second crown. 9. The system of claim 1, further comprising: fabricating the physical second crown based on the 3D model of the second crown. 10. The system of claim 9, wherein the first crown is an eggshell crown and the second crown is a permanent crown. 10. The system of claim 9, wherein the first crown is an eggshell crown and the second crown is a permanent crown. 11. The system of claim 1, wherein the 3D model of the internal surface of the first crown is based on the 3D model of the external surface of the first crown. 11. The system of claim 1, wherein the 3D model of the internal surface of the first crown is based on the 3D model of the external surface of the first crown. 12. The system of claim 1, wherein the first physical crown is an eggshell crown. 12. The system of claim 1, wherein the first physical crown is an eggshell crown. 13. The system of claim 12, wherein generating the 3D model of the internal surface of the physical first crown uses scan data of the internal surface of the physical first crown generated using an intraoral scanner. 13. The system of claim 12, wherein generating the 3D model of the internal surface of the physical first crown uses scan data of the internal surface of the physical first crown generated using the intraoral scanner. 14. The system of claim 13, wherein the scan data of the internal surface of the physical first crown includes scan data of a polymer within the first physical crown. 14. The system of claim 13, wherein the scan data of the internal surface of the physical first crown includes scan data of a polymer within the first physical crown. 15. The system of claim 14, wherein the polymer is a cured polymer. 15. The system of claim 14, wherein the polymer is a cured polymer. 16. The system of claim 15, wherein the second crown is a permanent crown. 16. The system of claim 15, wherein the second crown is a permanent crown. 17. A system for preparing a tooth crown, the system comprising: a non-transitory computing device readable medium storing instructions executable by a processor to cause a computing device to perform a method, the method including: generating a 3D model of an external surface of a first crown based on 3D scan data of the external surface of a patient’s tooth; outputting instructions to fabricate a physical first crown based on the 3D model of the external surface of the first crown while the patient’s tooth is being prepared to receive the first crown; generating a 3D model of a second crown based on a 3D model of an internal surface of the physical first crown and the 3D model of the external surface of the first crown, wherein the 3D model of the internal surface of the physical first crown is generated after fitting the physical first crown to the patient’s tooth; generating instructions for fabricating a physical second crown based on the 3D model of a second crown. 17. A system for preparing a tooth crown, the system comprising: a non-transitory computing device readable medium storing instructions executable by a processor to cause a computing device to perform a method, the method including: receiving scan data of a three-dimensional (3D) model of an external surface of a patient's tooth using an intraoral scanner; generating a 3D model of an external surface of a first crown based on the scan data of the external surface of the patient's tooth; generating a 3D model of an internal surface of the first crown; outputting instructions to fabricate a physical first crown based on the 3D model of the external surface of the first crown and the 3D model of the internal surface of the first crown while the patient's tooth is being prepared to receive the first crown; generating a 3D model of the internal surface of the physical first crown after fitting the physical first crown to the patient's tooth, wherein a 3D model of a second crown is based on the 3D model of the internal surface of the physical first crown and the 3D model of the external surface of the first crown; generating instructions for fabricating a physical second crown based on the 3D model of a second crown. 18. The system of claim 17, further comprising: combining the 3D model of the external surface of the first crown and the 3D model of the internal surface of the first crown to generate a 3D model of the first crown. 18. The system of claim 17, further comprising: combining the 3D model of the external surface of the first crown and the 3D model of the internal surface of the first crown an external surface of a patient's tooth to generate a 3D model of the first crown. 19. The system of claim 17, wherein generating the 3D model of the internal surface of the physical first crown uses scan data of the internal surface of the physical first crown generated using an intraoral scanner. 19. The system of claim 17, wherein generating the 3D model of the internal surface of the physical first crown uses scan data of the internal surface of the physical first crown generated using the intraoral scanner. 20. The system of claim 17, wherein generating the 3D model of the external surface includes receiving scan data of an external surface of a corresponding tooth of the patient on an opposite side of an arch of the patient relative to the patient’s tooth. 20. The system of claim 17, wherein generating the 3D model of the external surface includes receiving scan data of an external surface of a corresponding tooth of the patient on an opposite side of the patient's arch relative to the patient's tooth. Claim Objections Claims 1 and 17 are objected to because of the following informalities: Claims 1 and 17 recite a 3D model; the examiner suggests three-dimensional (3D). Claim 1 recites non-transitory computer readable medium; the examiner suggests a non-transitory computer readable medium. Appropriate correction is required. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to KYLE ZHAI whose telephone number is (571)270-3740. The examiner can normally be reached 9AM-5PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Ke Xiao can be reached at (571) 272 - 7776. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /KYLE ZHAI/Primary Examiner, Art Unit 2611
Read full office action

Prosecution Timeline

Sep 25, 2024
Application Filed
Jun 16, 2026
Non-Final Rejection mailed — §DP (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
75%
Grant Probability
93%
With Interview (+18.5%)
2y 10m (~1y 0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 485 resolved cases by this examiner. Grant probability derived from career allowance rate.

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