Prosecution Insights
Last updated: July 17, 2026
Application No. 18/896,831

CELLULOSE-BASED INSULATION AND METHODS OF MAKING THE SAME

Non-Final OA §102§103
Filed
Sep 25, 2024
Priority
Oct 16, 2015 — provisional 62/242,645 +2 more
Examiner
VERA, ELISA H
Art Unit
Tech Center
Assignee
Cleanfiber Inc.
OA Round
1 (Non-Final)
72%
Grant Probability
Favorable
1-2
OA Rounds
1y 2m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 72% — above average
72%
Career Allowance Rate
222 granted / 310 resolved
+11.6% vs TC avg
Strong +27% interview lift
Without
With
+27.0%
Interview Lift
resolved cases with interview
Typical timeline
2y 11m
Avg Prosecution
23 currently pending
Career history
341
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
80.0%
+40.0% vs TC avg
§102
3.2%
-36.8% vs TC avg
§112
5.2%
-34.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 310 resolved cases

Office Action

§102 §103
Detailed Action The communications received 09/25/2024 have been filed and considered by the Examiner. Claims 1-5 are pending. Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Objections To make the claims more clear, “the treated cellulosic fibers” in line 4 of claim 1 should be changed to “the cleaned cellulosic fibers”. Claim 2 is objected to because of the following informalities: The acronym “SFR” is clearly defined in the specification as “Short Fiber Residuals”. For purposes of clarification, the definition of the acronym should be recited in the first claim in which it is presented which is claim 2. Appropriate correction is required. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-4 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Gerber et al (US 2007/0137805) hereinafter GER. As for claim 1, GER teaches: A method for manufacturing fire resistant insulation using cellulosic fibers [Abstract], the method comprising the steps of: cleaning the cellulosic fibers [Fig. 1 #10; 0091]; partially dewatering the treated cellulosic fibers (the hydrocleaner is understood to both clean and dewater) [Fig. 1 #10; 0101]; treating the cleaned cellulosic fibers with fire retardant material [Fig. 2 #26; 0102]; drying the treated cellulosic fibers (dewatering and drying) [Fig. 2 #29-31; 0103; 0105]; and forming a plurality of superstructures of at least a portion of the treated cellulosic fibers (fluffing) [0103-0105]. As for claim 2, GER teaches claim 1 and wherein a least a portion of the cellulosic fibers come from short fibers [0060]. As for claim 3, GER teaches claim 2 and wherein the SFR is combined with recycled cellulose fiber (via blending from recycled trash fiber) [0060]. As for claim 4, GER teaches claim 1 and wherein the fire retardant material includes borate based compounds (boric acid) [0005; 0095]. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim(s) 5 is/are rejected under 35 U.S.C. 103 as being unpatentable over GER. As for claim 5, GER teaches claim 1 and although the exact moisture content of the fibers being between 20-99% at the time of treatment with the fire retardant material, GER teaches that post fluffing which occurs after the treatment with the fire retardant material, the moisture content of about 40-60% [0103] and that the step before the fire retardant material treatment is a pulping fluid extractor which at the ending would be understood to produce a pulp with less than 100% moisture content [0102]. Therefore at the point of treatment, the moisture content would be less than 100% and greater than 40% which overlaps the claimed range. In accordance with the MPEP, ‘ In the case where the claimed ranges "overlap or lie inside ranges disclosed by the prior art" a prima facie case of obviousness exists. In re Wertheim, 541 F.2d 257, 191 USPQ 90 (CCPA 1976)’ therefore the overlapping range is obvious [see e.g. MPEP 2144.05(I)]. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to Elisa Vera whose telephone number is (571)270-7414. The examiner can normally be reached M-F 8 - 4:30. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Abbas Rashid can be reached at 571-270-7457. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /E.V./Examiner, Art Unit 1748 /Abbas Rashid/Supervisory Patent Examiner, Art Unit 1748
Read full office action

Prosecution Timeline

Sep 25, 2024
Application Filed
Jun 16, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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2y 4m to grant Granted Jul 14, 2026
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2y 9m to grant Granted Jun 30, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
72%
Grant Probability
99%
With Interview (+27.0%)
2y 11m (~1y 2m remaining)
Median Time to Grant
Low
PTA Risk
Based on 310 resolved cases by this examiner. Grant probability derived from career allowance rate.

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