Prosecution Insights
Last updated: July 17, 2026
Application No. 18/908,509

PITCH-BASED BICOMPONENT CARBON FIBERS

Non-Final OA §103§112
Filed
Oct 07, 2024
Priority
Oct 11, 2023 — provisional 63/589,424
Examiner
THOMPSON, CAMIE S
Art Unit
Tech Center
Assignee
Chevron Corporation
OA Round
1 (Non-Final)
74%
Grant Probability
Favorable
1-2
OA Rounds
1y 7m
Est. Remaining
84%
With Interview

Examiner Intelligence

Grants 74% — above average
74%
Career Allowance Rate
982 granted / 1334 resolved
+13.6% vs TC avg
Moderate +10% lift
Without
With
+10.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 5m
Avg Prosecution
45 currently pending
Career history
1383
Total Applications
across all art units

Statute-Specific Performance

§101
0.5%
-39.5% vs TC avg
§103
63.6%
+23.6% vs TC avg
§102
16.8%
-23.2% vs TC avg
§112
5.9%
-34.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1334 resolved cases

Office Action

§103 §112
CTNF 18/908,509 CTNF 79244 DETAILED ACTION Notice of Pre-AIA or AIA Status 07-03-aia AIA 15-10-aia The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA. Election/Restrictions Applicant’s election, without traverse, of Group I, claims 1-15 in the reply filed on 05/26/26 is acknowledged. Claims 16-26 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected invention, there being no allowable generic or linking claim. Claim Rejections - 35 USC § 112 07-30-02 AIA The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. 07-34-01 Claim 14 is rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 14 is rendered indefinite because it is unclear as to what the carbon fiber diameter is in that the range includes a symbol. Paragraph 0030 of Applicant’s published specification discloses that the diameter of the fiber ranges from about 4 µm to about 25 µm. For purposes of examination, Examiner is interpreting the claims to recite a diameter ranging from about 4 µm to about 25 µm. Claim Rejections - 35 USC § 103 07-20-aia AIA The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. 07-21-aia AIA Claim s 1-15 are rejected under 35 U.S.C. 103 as being unpatentable over Fujisawa et al., U.S. Patent Number 5,037,697 . Regarding claims 1, 6-7 and 15, the abstract of Fujisawa discloses a carbon fiber having an outer circumferential part [outer portion] constituted by an optically isotropic component and a central part [inner portion] constituted of an anisotropic component. Column 1, lines 46-47 discloses that anisotropic optically refers to mesophase pitch. Column 7, lines 9-10 discloses that the anisotropic component is the mesophase component. Figure 3 shows an inner portion and an outer portion. PNG media_image1.png 795 625 media_image1.png Greyscale Fujiwara discloses that the proportion of optically isotropic pitch to the anisotropic pitch is varied [column 3, lines 28-38] having a carbon fiber that shows no cracks at all. The limitation “up to 70 wt%” can include 0%. With the inner region being constituted of anisotropic mesophase, the limitation includes 100% anisotropic mesophase pitch. Fujisawa discloses an outer circumferential part [outer portion] constituted by an optically isotropic component and a central part [inner portion] constituted of an anisotropic component. One of ordinary skill in the art before the effective filing date of the invention would optimize the inner region to comprise 70 wt% or greater mesophase pitch that has been carbonized, and the outer sheath to comprise up to 70 wt% mesophase pitch that has been carbonized and an amount of mesophase pitch in the outer sheath is lower than in the inner region for the benefit of having no cracks on the carbon fiber. Regarding claims 2 and 8, Figure 3 shows a circular cross-section. Regarding claims 3 and 9, Figure 3 shows that the inner and outer regions are concentric. Regarding claims 4 and 10, Figure 3 shows that the inner and outer regions are concentric. The limitation “at least partially concentric” can include completely concentric as shown in Figure 3. Regarding claims 5 and 11, Fujisawa is silent to the inner region being exposed to an outer surface of the bicomponent fiber. Fujisawa discloses in column 1, lines 38-48 discloses that the performance of the carbon fiber is affected by the anisotropic optical pitch. One of ordinary skill in the art before the effective filing date would expose the inner region of the fiber to the outer surface of the carbon fiber to obtain a carbon fiber having enhanced performance. Regarding claim 12, Fujisawa is silent to the bicomponent carbon fiber having a Young’s modulus of about 300 GPa to about 500 GPa, as measured by ASTM C1557-20. Example 1 discloses a process that provides for an elastic modulus of the carbon fiber. One of ordinary skill in the art before the effective filing date of the invention would modify the process in Fujisawa to obtain a carbon fiber having a Young’s modulus of about 300 GPa to about 500 GPa, as measured by ASTM C1557-20 for the benefit of obtaining a carbon fiber that has enhanced resistance to being deformed. Regarding claim 13, Fujisawa teaches the claimed invention but fails to teach wherein the bicomponent carbon fiber has a compressive strain to failure ratio of about 0.1% to about 0.6%, as measured by ASTM D3410. It is reasonable to presume that the bicomponent carbon fiber has a compressive strain to failure ratio of about 0.1% to about 0.6%, as measured by ASTM D3410 is inherent to Fujisawa. Said presumption is based on Fujisawa’s disclosure of a carbon fiber having an outer circumferential part [outer portion] constituted by an optically isotropic component and a central part [inner portion] constituted of an anisotropic component. Column 7, lines 9-10 discloses that the anisotropic component is the mesophase component. Figure 3 shows an inner portion and an outer portion. Burden is upon Applicant to prove otherwise. Fitzgerald, In re, 619 F.2d 67, 205 USPQ 594 (CCPA 1980). Regarding claim 14, Fujisawa discloses a carbon fiber diameter of 9.2 µm [Example 2]. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to CAMIE S THOMPSON whose telephone number is (571)272-1530. The examiner can normally be reached 8:30 am - 5:30 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jennifer Boyd, can be reached at 571-272-7783. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /CAMIE S THOMPSON/Primary Examiner, Art Unit 1786 Application/Control Number: 18/908,509 Page 2 Art Unit: 1786 Application/Control Number: 18/908,509 Page 3 Art Unit: 1786 Application/Control Number: 18/908,509 Page 4 Art Unit: 1786 Application/Control Number: 18/908,509 Page 5 Art Unit: 1786 Application/Control Number: 18/908,509 Page 6 Art Unit: 1786
Read full office action

Prosecution Timeline

Oct 07, 2024
Application Filed
Jun 16, 2026
Non-Final Rejection mailed — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12679066
LAMINATE AND METHOD FOR USING LAMINATE
3y 4m to grant Granted Jul 14, 2026
Patent 12668031
ADDITIVE MANUFACTURING USING CONTINUOUS-FIBER REINFORCED COMPOSITES WITH GRAPHENE
2y 5m to grant Granted Jun 30, 2026
Patent 12649983
HYDRO-PATTERNED NONWOVEN AND METHOD OF MAKING THE SAME
4y 1m to grant Granted Jun 09, 2026
Patent 12635468
HOLDING TOOL AND MANUFACTURING METHOD
4y 1m to grant Granted May 19, 2026
Patent 12630474
FORMALDEHYDE-FREE BINDER COMPOSITIONS AND METHODS OF MAKING THE BINDERS UNDER CONTROLLED ACIDIC CONDITIONS
3y 0m to grant Granted May 19, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
74%
Grant Probability
84%
With Interview (+10.3%)
3y 5m (~1y 7m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1334 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month