Prosecution Insights
Last updated: July 17, 2026
Application No. 18/909,822

COOLING SEPARATORS FOR A WOUND ROTOR

Non-Final OA §102§103
Filed
Oct 08, 2024
Priority
Oct 09, 2023 — provisional 63/588,869
Examiner
PERKINS, THEODORE L
Art Unit
Tech Center
Assignee
BorgWarner Inc.
OA Round
1 (Non-Final)
74%
Grant Probability
Favorable
1-2
OA Rounds
10m
Est. Remaining
96%
With Interview

Examiner Intelligence

Grants 74% — above average
74%
Career Allowance Rate
62 granted / 84 resolved
+13.8% vs TC avg
Strong +22% interview lift
Without
With
+22.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
28 currently pending
Career history
112
Total Applications
across all art units

Statute-Specific Performance

§103
89.2%
+49.2% vs TC avg
§102
4.0%
-36.0% vs TC avg
§112
6.7%
-33.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 84 resolved cases

Office Action

§102 §103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1, 7 – 8, and 14 – 15 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Wolf et al. (WO 2023110769 A1). Regarding Claim 1, Wolf et al. discloses a wound field rotor (1) (Wolf et al. Fig. 1), comprising: a shaft (3) defining a longitudinal axis (Wolf et al. Fig. 1); a plurality of laminations (forming cylindrical laminated stack 2) mounted to an outer surface of the shaft (Wolf et al. Fig. 2) and including rotor teeth (laminated stack projections 4) defining an axial channel along the longitudinal axis (Wolf et al. Fig. 2); a plurality of field windings (rotor windings 9) disposed in the axial channel (Wolf et al. Fig. 2); and a field separator (pole separator 10) disposed in the axial channel to secure the plurality of field windings in the axial channel (Wolf et al. Fig. 2), the field separator including a post (see below in annotated Wolf et al. Fig. 1) at an axial end of the field separator (Wolf et al. Fig. 1), PNG media_image1.png 408 574 media_image1.png Greyscale the post having a passage (cooling channel 13) therethrough to allow a fluid to flow out of the axial channel (Wolf et al. Fig. 1) and into a side channel at an end of the rotor (Wolf et al. Para [0045] first sentence discloses an outlet can be formed within the end cap 15 of the rotor 1). Regarding Claim 7, Wolf et al. discloses the wound field rotor of claim 1, wherein the post further comprising a first post at a first axially end of the field separator and a second post at a second axially end of the field separator (see above in annotated Wolf et al. Fig. 1). Regarding Claim 8, Wolf et al. discloses an electrical machine (22) (Wolf et al. Fig. 5), comprising: a stator (24) (Wolf et al. Fig. 5); a rotor (1) (Wolf et al. Fig. 1) rotatable within the stator (Wolf et al. Para [0027] last sentence), the rotor (Wolf et al. Fig. 1) comprising: a shaft (2) defining a longitudinal axis (Wolf et al. Fig. 1); a plurality of laminations (forming cylindrical laminated stack 2) mounted to an outer surface of the shaft (Wolf et al. Fig. 2) and including rotor teeth (laminated stack projections 4) defining an axial channel extending along the longitudinal axis (Wolf et al. Fig. 2); a plurality of field windings (rotor windings 9) disposed in the axial channel (Wolf et al. Fig. 2); and a field separator (pole separator 10) disposed in the axial channel to secure the plurality of field windings in the axial channel (Wolf et al. Fig. 1), the field separator including a post (see above in annotated Wolf et al. Fig. 1) at an axial end of the field separator (Wolf et al. Fig. 1), the post having a passage (cooling channel 13) therethrough to allow a fluid to flow out of the axial channel (Wolf et al. Fig. 1) and into a side channel at an end of the rotor (Wolf et al. Para [0045] first sentence discloses an outlet can be formed within the end cap 15 of the rotor 1). Regarding Claim 14, Wolf et al. discloses the electrical machine of claim 8, wherein the post further comprises a first post at a first axial end of the field separator and a second post at a second axial end of the field separator (see above in annotated Wolf et al. Fig. 1). Regarding Claim 15, Wolf et al. discloses a method of operating an electrical machine (22) (Wolf et al. Fig. 5), comprising: flowing a coolant (Wolf et al. Para [0023] first sentence) through a rotor (1) of the electric machine (Wolf et al. Fig. 1), the rotor including (Wolf et al. Fig. 1): a shaft (2) defining a longitudinal axis (Wolf et al. Fig. 1); a plurality of laminations (forming cylindrical laminated stack 2) mounted to an outer surface of the shaft (Wolf et al. Fig. 2) and including rotor teeth (laminated stack projections 4) defining an axial channel extending along the longitudinal axis (Wolf et al. Fig. 2); a plurality of field windings (rotor windings 9) disposed in the axial channel (Wolf et al. Fig. 2); and a field separator (pole separator 10) disposed in the axial channel to secure the plurality of field windings in the axial channel (Wolf et al. Fig. 1), the field separator including a post (see above in annotated Wolf et al. Fig. 1) at an axial end of the field separator (Wolf et al. Fig. 1), the post having a passage (cooling channel 13) therethrough to allow the coolant to flow out of the axial channel (Wolf et al. Fig. 1) and into a side channel at an end of the rotor. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 4, 11, and 18 are rejected under 35 U.S.C. 103 as being unpatentable over Wolf et al. in view of Yang et al. (US20210336510A1). Regarding Claim 4, Wolf et al. discloses the wound field rotor of claim 1. Wolf et al. does not disclose: wherein the side channel extends circumferentially around a rotor shaft of the rotor. Yang et al. discloses: wherein the side channel (outlet 46) extends circumferentially (Yang et al. Fig. 3) around a rotor shaft (central shaft 18) of the rotor (20) (Yang et al. Fig. 4). Wolf et al. and Yang et al. disclose side channels therefore, Yang et al. constitutes as prior art. Yang et al. discloses a pair of rotor end rings having a plurality of outlets extending circumferentially around a rotor shaft. It would be obvious for a person of ordinary skill in the art before the effective filing date of the claimed invention to have wherein the side channel extends circumferentially around a rotor shaft of the rotor of Yang et al. for the purpose of allowing the coolant to be more evenly spread around the face of the rotor, providing better cooling. Regarding Claim 11, Wolf et al. discloses the electrical machine of claim 8. Wolf et al. does not disclose: wherein the side channel extends circumferentially around a rotor shaft of the rotor. Yang et al. discloses: wherein the side channel (outlet 46) extends circumferentially (Yang et al. Fig. 3) around a rotor shaft (central shaft 18) of the rotor (20) (Yang et al. Fig. 4). Wolf et al. and Yang et al. disclose side channels therefore, Yang et al. constitutes as prior art. Yang et al. discloses a pair of rotor end rings having a plurality of outlets extending circumferentially around a rotor shaft. It would be obvious for a person of ordinary skill in the art before the effective filing date of the claimed invention to have wherein the side channel extends circumferentially around a rotor shaft of the rotor of Yang et al. for the purpose of allowing the coolant to be more evenly spread around the face of the rotor, providing better cooling. Regarding Claim 18, Wolf et al. discloses the method of claim 15. Wolf et al. does not disclose: wherein the side channel extends circumferentially around a rotor shaft of the rotor. Yang et al. discloses: wherein the side channel (outlet 46) extends circumferentially (Yang et al. Fig. 3) around a rotor shaft (central shaft 18) of the rotor (20) (Yang et al. Fig. 4). Wolf et al. and Yang et al. disclose side channels therefore, Yang et al. constitutes as prior art. Yang et al. discloses a pair of rotor end rings having a plurality of outlets extending circumferentially around a rotor shaft. It would be obvious for a person of ordinary skill in the art before the effective filing date of the claimed invention to have wherein the side channel extends circumferentially around a rotor shaft of the rotor of Yang et al. for the purpose of allowing the coolant to be more evenly spread around the face of the rotor, providing better cooling. Allowable Subject Matter Claims 2 – 3, 5 – 6, 9 – 10, 12 – 13, 16 – 17, and 19 – 20 objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Regarding Claim 2, the prior art discloses various wound field rotors having field separators with cooling passages therethrough. However, the structure in combination with previously recited features, having wherein the axially extending passage intersects the at least one circumferentially extending passage in a body of the post is not disclosed/suggested in the prior art. Thus, the invention recited above is neither anticipated nor rendered obvious by the prior art. Regarding Claims 3 and 6, they are allowable because of their dependency on allowable claim 2. Regarding Claim 5, the prior art discloses various wound field rotors having balancing rings to correct unbalance of mass within the rotor. However, the structure in combination with previously recited features, the balance ring having a lip extending axially over a radially outer surface of the post is not disclosed/suggested in the prior art. Thus, the invention recited above is neither anticipated nor rendered obvious by the prior art. Regarding Claim 9, it has the same allowable subject matter as presented above in allowable claim 2 therefore, claim 9 is allowable. Regarding Claims 10 and 13, they are allowable because of their dependency on allowable claim 9. Regarding Claim 12, it has the same allowable subject matter as presented above in allowable claim 5 therefore, claim 12 is allowable. Regarding Claim 16, it has the same allowable subject matter as presented above in allowable claim 2 therefore, claim 16 is allowable. Regarding Claims 17 and 20, they are allowable because of their dependency on allowable claim 16. Regarding Claim 19, it has the similar allowable subject matter as presented above in allowable claim 5 therefore, claim 19 is allowable. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to THEODORE L PERKINS whose telephone number is (703)756-4629. The examiner can normally be reached 8:00am- 17:00pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christopher Koehler can be reached on (571) 272-3560. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /THEODORE L PERKINS/Examiner, Art Unit 2834 /TERRANCE L KENERLY/Primary Examiner, Art Unit 2834
Read full office action

Prosecution Timeline

Oct 08, 2024
Application Filed
Jun 17, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12671298
POWER TOOL WITH COMPACT OUTER-ROTOR MOTOR ASSEMBLY
3y 6m to grant Granted Jun 30, 2026
Patent 12665469
MOTOR AND BLOW DEVICE USING THE SAME
2y 3m to grant Granted Jun 23, 2026
Patent 12655873
BEARING WITH ANTI-CORROSION FUNCTION
2y 0m to grant Granted Jun 16, 2026
Patent 12640624
ELECTRIC MACHINE WITH COMBINED ROTOR AND COOLING FAN
3y 9m to grant Granted May 26, 2026
Patent 12640600
METHOD OF PRODUCING MAGNET MATERIAL, METHOD OF PRODUCING ROTOR OF ELECTRIC MOTOR, METHOD OF PRODUCING ELECTRIC MOTOR, AND MAGNET MATERIAL
3y 2m to grant Granted May 26, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
74%
Grant Probability
96%
With Interview (+22.2%)
2y 7m (~10m remaining)
Median Time to Grant
Low
PTA Risk
Based on 84 resolved cases by this examiner. Grant probability derived from career allowance rate.

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