Prosecution Insights
Last updated: April 19, 2026
Application No. 18/938,460

Welding Device

Final Rejection §103§112
Filed
Nov 06, 2024
Examiner
PATEL, DEVANG R
Art Unit
1735
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Tyco Electronics (Shanghai) Co., Ltd.
OA Round
2 (Final)
65%
Grant Probability
Favorable
3-4
OA Rounds
2y 12m
To Grant
99%
With Interview

Examiner Intelligence

Grants 65% — above average
65%
Career Allow Rate
660 granted / 1014 resolved
At TC average
Strong +39% interview lift
Without
With
+39.4%
Interview Lift
resolved cases with interview
Typical timeline
2y 12m
Avg Prosecution
61 currently pending
Career history
1075
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
54.5%
+14.5% vs TC avg
§102
18.7%
-21.3% vs TC avg
§112
23.2%
-16.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1014 resolved cases

Office Action

§103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Interpretation As noted in previous office action, present claims are drawn to an apparatus. "Apparatus claims cover what a device is, not what a device does." Hewlett-Packard Co. v. Bausch & Lomb Inc., 909 F.2d 1464, 1469, 15 USPQ2d 1525, 1528 (Fed. Cir. 1990) (emphasis in original). A claim containing a "recitation with respect to the manner in which a claimed apparatus is intended to be employed does not differentiate the claimed apparatus from a prior art apparatus" if the prior art apparatus teaches all the structural limitations of the claim. Ex parte Masham, 2 USPQ2d 1647 (Bd. Pat. App. & Inter. 1987) (MPEP 2114). Furthermore, examiner notes that, “inclusion of material or article worked upon by a structure being claimed does not impart patentability to the claims.” (MPEP 2115). A recitation with respect to the material intended to be worked upon by an apparatus does not impose any structural limitations upon the claimed apparatus. For example, “a first component and a second component of a product“, and “a welding area and a non-welding area of the product” (claim 21) are workpiece materials which do not structurally limit the claimed welding device. Claim Rejections - 35 USC § 112 The following is a quotation of the fourth paragraph of 35 U.S.C. 112: Subject to the [fifth paragraph of 35 U.S.C. 112], a claim in dependent form shall contain a reference to a claim previously set forth and then specify a further limitation of the subject matter claimed. A claim in dependent form shall be construed to incorporate by reference all the limitations of the claim to which it refers. Claims 15-20 are rejected under 35 U.S.C. 112, 4th paragraph, as being of improper dependent form for failing to specify the subject matter of the claim upon which it depends. Claim 15 depends on claim 21, which is a subsequent claim that has not yet been recited. Applicant should amend the claim(s) to place the claim(s) 15-20 in proper dependent form so as to depend from any previous claim to comply with the statutory requirements. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 21-22 and 15 are rejected under 35 U.S.C. 103 as being unpatentable over Brunner et al. (US 11389893, hereafter “Brunner”) in view of Asahi et al. (US 2015/0050778, hereafter “Asahi”). Regarding claim 21, Brunner discloses a welding device, comprising: a damping element 22 (abstract); and an ultrasonic welding machine including an ultrasonic welding head 28 (sonotrode) welding a first component 8/10 and a second component 2 of a product/workpiece (fig. 2) together, the damping element is pressed against the product by the ultrasonic welding head and covers a welding area and a non-welding area of the product (figs. 8-10), the damping element absorbs a vibration energy located in the non-welding area to prevent the vibration energy from being concentrated in the welding area of the workpiece (col. 2, lines 30-41). Brunner discloses a clamping device 16 & 30 (holding arm & device- figs. 4, 8) clamping and fixing the product (fig. 10). Examiner notes that any structure that holds the product in place meets clamping & fixing feature. Brunner discloses a damping element 22 but is silent with respect to a thin film. However, such feature is known in the bonding art. Asahi discloses a bonding device for a semiconductor device [0001], the bonding device including a heating tool/head 1 and a thin protective film 2 disposed between the head 1 and a chip workpiece 3, wherein the protective film 2 is supplied in a reel-to-reel manner to prevent contamination of the tool head (see fig. 3, [0053-0054]). The protective film 2 covers both joining area 7/8 as well as non-joining area on the workpiece (fig. 3). Given the damping element, it would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to supply protective film between the ultrasonic welding head and the workpiece in Brunner because doing so would provide dampening effect and prevent contamination of the tool head, as suggested by Asahi. It is noted that a welding area and a non-welding area concerns workpiece features and do not structurally limit the welding device. As to claim 22, Brunner shows that the clamping device 30 (holding arm) includes an extending rod clamping the product inserted into a positioning slot (U-shaped recess- fig. 4) of the clamping device 16 (fig. 10). Accordingly, it would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to utilize any suitable movement cylinder having a telescoping rod in the apparatus of Brunner in order to press and clamp the product in desired position for welding. As to claim 15, Brunner discloses the clamping device part 16 includes a positioning block having a positioning slot (U-shaped recess) positioning the product and a pair of holes 20 communicated with the positioning slot (fig. 4; col. 10, lines 37-51). Claim 23 is rejected under 35 U.S.C. 103 as being unpatentable over Brunner et al. (US 11389893) in view of Asahi et al. (US 2015/0050778), and further in view of Higashi et al. (US 2001/0013532, “Higashi”). Regarding claim 23, Brunner discloses a welding device, comprising: a damping element 22 (abstract); and an ultrasonic welding machine including an ultrasonic welding head 28 (sonotrode) welding a first component 8/10 and a second component 2 of a product/workpiece (fig. 2) together, the damping element is pressed against the product by the ultrasonic welding head and covers a welding area and a non-welding area of the product (figs. 8-10), the damping element absorbs a vibration energy located in the non-welding area to prevent the vibration energy from being concentrated in the welding area of the workpiece (col. 2, lines 30-41). Brunner discloses a clamping device 16 & 30 (holding arm & device- figs. 4, 8) clamping and fixing the product and including a positioning block 16 (fig. 10). Examiner notes that any structure that holds the product in place meets clamping & fixing feature. Brunner discloses a damping element 22 but is silent with respect to a thin film. However, such feature is known in the bonding art. Asahi discloses a bonding device for a semiconductor device [0001], the bonding device including a heating tool/head 1 and a thin protective film 2 disposed between the head 1 and a chip workpiece 3, wherein the protective film 2 is supplied in a reel-to-reel manner to prevent contamination of the tool head (see fig. 3, [0053-0054]). The protective film 2 covers both joining area 7/8 as well as non-joining area on the workpiece (fig. 3). Given the damping element, it would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to supply protective film between the ultrasonic welding head and the workpiece in Brunner because doing so would provide dampening effect and prevent contamination of the tool head, as suggested by Asahi. Moreover, examiner notes that a welding area and a non-welding area concerns workpiece features and do not structurally limit the welding device. Brunner discloses pusher elements that move linearly to secure the flat part/product (col. 4, lines 30-45) that are comparable to a moving device, but is silent with respect to the positioning block. In any event, such movement mechanism is known in the art. Higashi is directed to positioning apparatus during the production of a semiconductor device ([0004], abstract) and discloses positioning a thin plate [0020, 0038]. Analogous to Brunner, Kotatao teaches a positioning block formed by four pusher members 30, which are sliding adjustable to move the semiconductor element 10 (product) into correct position on a stage 22 (figs. 1-3, [0043-0045]). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to incorporate a moving mechanism (such as pusher) for moving the positioning block 16 in Brunner in order to place the product into correct position for welding. Thus, Brunner as modified by Higashi includes a moving device in the ultrasonic welding machine. Allowable Subject Matter Claims 1-2, 4, 7-8 and 10-13 are allowable over prior art. Claims 16-20 and 24-25 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including ALL of the limitations of the base claim and amended to correct 112 rejection noted above. Response to Amendment and Arguments Applicant’s arguments with respect to new claim(s) 21 and 23 have been considered but are moot in light of new grounds of 103 rejections set forth above. Examiner also notes that dependency of claims 15-20 should be corrected. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Inquiry Any inquiry concerning this communication or earlier communications from the examiner should be directed to DEVANG R PATEL whose telephone number is (571) 270-3636. The examiner can normally be reached on Monday-Friday 8am-5pm, EST. To schedule an interview, Applicant is encouraged to use the USPTO Automated Interview Request (AIR) at https://www.uspto.gov/patents/laws/interview-practice. Communications via Internet email are at the discretion of Applicant. If Applicant wishes to communicate via email, a written authorization form must be filed by Applicant: Form PTO/SB/439, available at www.uspto.gov/patent/patents-forms. The form may be filed via the Patent Center and can be found using the document description Internet Communications, see https://www.uspto.gov/patents/apply/forms. In limited circumstances, the Applicant may make an oral authorization for Internet communication. See MPEP § 502.03. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Keith Walker can be reached on 571-272-3458. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Center. For more information, see https://patentcenter.uspto.gov. For questions, technical issues or troubleshooting, please contact the Patent Electronic Business Center at ebc@uspto.gov or 1-866-217-9197 (toll-free). /DEVANG R PATEL/ Primary Examiner, AU 1735
Read full office action

Prosecution Timeline

Nov 06, 2024
Application Filed
Oct 21, 2025
Non-Final Rejection — §103, §112
Jan 07, 2026
Response Filed
Feb 25, 2026
Final Rejection — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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ELECTRONIC COMPONENT BONDING MACHINES, AND METHODS OF MEASURING A DISTANCE ON SUCH MACHINES
2y 5m to grant Granted Apr 07, 2026
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STEEL WIRE FOR MACHINE STRUCTURAL PARTS AND METHOD FOR MANUFACTURING THE SAME
2y 5m to grant Granted Apr 07, 2026
Patent 12594620
INSTRUMENTED TOOL HANDLER FOR FRICTION STIR WELDING
2y 5m to grant Granted Apr 07, 2026
Patent 12588536
WEDGE BONDING TOOLS AND METHODS OF FORMING WIRE BONDS
2y 5m to grant Granted Mar 24, 2026
Patent 12569930
FRICTION STIR WELDING TOOL ASSEMBLY
2y 5m to grant Granted Mar 10, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
65%
Grant Probability
99%
With Interview (+39.4%)
2y 12m
Median Time to Grant
Moderate
PTA Risk
Based on 1014 resolved cases by this examiner. Grant probability derived from career allow rate.

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