Prosecution Insights
Last updated: September 26, 2026
Application No. 18/942,318

EXHAUST HEAT RECOVERY FROM A MOBILE POWER GENERATION SYSTEM

Final Rejection §103
Filed
Nov 08, 2024
Priority
Jan 02, 2018 — provisional 62/612,986 +3 more
Examiner
RUPPERT, ERIC S
Art Unit
Tech Center
Assignee
Typhon Technology Solutions (U.S.), LLC
OA Round
2 (Final)
60%
Grant Probability
Moderate
3-4
OA Rounds
11m
Est. Remaining
84%
With Interview

Examiner Intelligence

Grants 60% of resolved cases
60%
Career Allowance Rate
465 granted / 777 resolved
At TC average
Strong +25% interview lift
Without
With
+24.7%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
41 currently pending
Career history
822
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
51.4%
+11.4% vs TC avg
§102
17.4%
-22.6% vs TC avg
§112
28.8%
-11.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 777 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-2, 9-15, 19-20 is/are rejected under 35 U.S.C. 103 as being unpatentable over Romeo (CA2893087A) in view of Chong (US20150273419A1) and Morris (US20160177678A1). Regarding claim 1, Romeo teaches a method (see Fig. 1) comprising: receiving exhaust air at a heat transfer assembly (heat exchanger 50) disposed on a first transport (trailer 80), the exhaust air (via manifold 40) being received from an exhaust of a power source (engine 100) disposed on a second transport (different trailer, not shown, ¶[0022]); receiving a liquid at the first transport (source, not shown - ¶[0021]); heating the liquid with the exhaust air at the heat transfer assembly (via heat exchanger 50) on the first transport; discharging the heated liquid from the heat transfer assembly on the first transport to a blender (tank, not shown, where the heated fracturing fluid may be mixed with chemical additives or proppant materials - ¶[0025]); and mixing at least one of a proppant and a chemical with the heated liquid at the blender to create a fracturing fluid (¶[0025]). Romeo does not teach the power source comprising a gas turbine and an electric generator driven by the gas turbine to generate electric power, discharging the exhaust air from the heat transfer assembly to an exhaust stack, the exhaust stack outputting the exhaust air, wherein the blender is powered with the electric power generated by the electric generator. Chong teaches the power source comprising a gas turbine and an electric generator driven by the gas turbine to generate electric power (turbine generator - ¶[0054-0055]), wherein the blender (214/216; Fig. 2) is powered with the electric power generated by the electric generator (¶[0054-0055]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include wherein the blender is powered with the electric power generated by the electric generator as taught by Chong, in order to permit greater accuracy and control of fracturing fluid additives (¶[0054-0055]). Morris teaches (see Fig. 4-6) discharging the exhaust air from the heat transfer assembly to an exhaust stack (exhaust stack 504), the exhaust stack outputting the exhaust air. Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the exhaust stack of Morris, in order to direct exhaust gas in operation and to control noise (¶[0067]). Regarding claim 2, Romeo teaches the limitations of claim 1, and Romeo further teaches wherein the liquid is water (¶[0003]). Regarding claim 9, Romeo teaches the limitations of claim 1, and Romeo further teaches connecting a first end of an exhaust air connection disposed on the first transport to the exhaust of the power source disposed on the second transport, wherein the heat transfer assembly is disposed on the first transport between the first end of the exhaust air connection and a second end of the exhaust air connection. Romeo does not teach wherein the connection is detachable, or detachably connecting the exhaust stack disposed on an air handling transport to the second end of the exhaust air connection, the exhaust stack discharging the exhaust air discharged from the exhaust of the power source. Morris teaches (see Fig. 4-6) the connections are detachable (¶[0065-0067]), and detachably connecting the exhaust stack (510) to the second end of the exhaust air connection, the exhaust stack (via 602) discharging the exhaust air discharged from the exhaust of the power source (400), the exhaust stack is disposed on an air handling transport (transport 500). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include wherein the connection is detachable, in order to include the connections and air handling transport, as taught by Morris, in order to improve mobility (¶[0042]). Regarding claim 10, Romeo teaches the limitations of claim 9, and Morris further teaches (see Fig. 4-6) detachably connecting a first end of a combustion air connection disposed on the first transport (transport 500) to an intake of the power source disposed on the second transport (transport 400); and detachably connecting an air inlet filter housing (502) disposed on the air handling transport to a second end of the combustion air connection. Regarding claims 11-12, Romeo teaches the limitations of claim 1, and Romeo does not teach actuating one or more control valves to change a flow rate of the liquid flowing through the heat transfer assembly, and the flow rate of the liquid is changed based on a desired target temperature of the liquid. Chong teaches actuating one or more control valves (valves & temperature sensors - ¶[0031-0039] & Fig. 2) to change a flow rate of the liquid flowing through the heat transfer assembly, and the flow rate of the liquid is changed based on a desired target temperature of the liquid. Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the controls of Chong, in order to prevent boiling of the process fluid (¶[0031-0039]). Regarding claim 13, Romeo teaches the limitations of claim 1, and Morris further teaches comprising: powering a frac pump disposed on a frac pump transport with the electric power generated by the electric generator (mobile source of electricity 102 provides power to fracturing pump transports 108), therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include powering the pump on a transport as taught by Morris, as it has been held obvious to provide a simple substitution of parts (see MPEP 2143). Regarding claim 14, Romeo teaches a system (see Fig. 1) comprising: a first transport (different trailer, not shown, ¶[0022]) including a power source (engine 100 & natural gas, turbine - ¶[0015]) having an air intake (this is considered inherent to gas turbines) and an exhaust (manifold 40), the exhaust discharging exhaust air; a second transport (trailer 80) including a heat transfer assembly (heat exchanger 50), the second transport receiving a liquid from a liquid source (source, not shown - ¶[0021]) and receiving (via manifold 40) the exhaust air from the exhaust of the power source on the first transport, the second transport heating the received liquid at the heat transfer assembly with the received exhaust air; and a blender (tank, not shown, where the heated fracturing fluid may be mixed with chemical additives or proppant materials - ¶[0025]) receiving the heated liquid and mixing at least one of a proppant and a chemical with the heated liquid to create a fracturing fluid. Romeo does not teach the power source comprising a gas turbine and an electric generator driven by the gas turbine to generate electric power, discharging the exhaust air from the heat transfer assembly to an exhaust stack, the exhaust stack outputting the exhaust air, wherein the blender is powered with the electric power generated by the electric generator. Chong teaches the power source comprising a gas turbine and an electric generator driven by the gas turbine to generate electric power (turbine generator - ¶[0054-0055]), wherein the blender (214/216; Fig. 2) is powered with the electric power generated by the electric generator (¶[0054-0055]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include wherein the blender is powered with the electric power generated by the electric generator as taught by Chong, in order to permit greater accuracy and control of fracturing fluid additives (¶[0054-0055]). Morris teaches (see Fig. 4-6) discharging the exhaust air from the heat transfer assembly to an exhaust stack (exhaust stack 504), the exhaust stack outputting the exhaust air. Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the exhaust stack of Morris, in order to direct exhaust gas in operation and to control noise (¶[0067]). Regarding claim 15, Romeo teaches the limitations of claim 14, and Romeo further teaches the liquid is water (¶[0003]). Regarding claim 19, Romeo teaches the limitations of claim 14, and Romeo does not teach one or more sensors to measure a temperature of the liquid; and one or more control valves to change a flow rate of the liquid flowing through the heat transfer assembly based on the temperature measured by the one or more sensors. Chong teaches one or more sensors to measure a temperature of the liquid; and one or more control valves to change a flow rate of the liquid flowing through the heat transfer assembly based on the temperature measured by the one or more sensors (valves & temperature sensors - ¶[0031-0039] & Fig. 2). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the controls of Chong, in order to prevent boiling of the process fluid (¶[0031-0039]). Regarding claim 20, Romeo teaches a hydraulic fracturing fleet (see Fig. 1) comprising: a power generation transport (different trailer, not shown, ¶[0022]) including a gas turbine (engine 100 & natural gas, turbine - ¶[0015]) having an air intake (this is considered inherent to gas turbines) and an exhaust (manifold 40), the exhaust discharging exhaust air; a heat transfer assembly (heat exchanger 50) receiving the exhaust air discharged from the exhaust of the gas turbine (engine 100 & natural gas, turbine - ¶[0015]); a liquid source (source, not shown - ¶[0021]) outputting a liquid to the heat transfer assembly (heat exchanger – 50), the heat transfer assembly heating the liquid with the received exhaust air (¶[0020]) and a blender (tank, not shown, where the heated fracturing fluid may be mixed with chemical additives or proppant materials - ¶[0025]) receiving the heated liquid and mixing at least one of a proppant and a chemical with the heated liquid to create a fracturing fluid (¶[0025]). Romeo does not teach the power source comprising a gas turbine and an electric generator driven by the gas turbine to generate electric power, discharging the exhaust air from the heat transfer assembly to an exhaust stack, the exhaust stack outputting the exhaust air, wherein the blender is powered with the electric power generated by the electric generator. Chong teaches the power source comprising a gas turbine and an electric generator driven by the gas turbine to generate electric power (turbine generator - ¶[0054-0055]), wherein the blender (214/216; Fig. 2) is powered with the electric power generated by the electric generator (¶[0054-0055]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include wherein the blender is powered with the electric power generated by the electric generator as taught by Chong, in order to permit greater accuracy and control of fracturing fluid additives (¶[0054-0055]). Morris teaches (see Fig. 4-6) discharging the exhaust air from the heat transfer assembly to an exhaust stack (exhaust stack 504), the exhaust stack outputting the exhaust air. Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the exhaust stack of Morris, in order to direct exhaust gas in operation and to control noise (¶[0067]). Claim(s) 3, 16 is/are rejected under 35 U.S.C. 103 as being unpatentable over Romeo (CA2893087A) in view of Chong (US20150273419A1) and Morris (US20160177678A1), and Levey (US20150252250A1). Regarding claim 3/16, Romeo teaches the limitations of claim 1/14, and Romeo does not teach the liquid is a mixture of water and at least one of glycol and a gelling agent. Levey teaches the liquid is a mixture of water and at least one of glycol and a gelling agent (¶[0007-0008] & ¶[0118]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the glycol and/or gelling agent of Levey, in order to provide fluid loss control by increasing viscosity and/or to winterize the fluid (¶[0007-0008] & ¶[0118]). Claim(s) 4-8, 17-18 is/are rejected under 35 U.S.C. 103 as being unpatentable over Romeo (CA2893087A) in view of Chong (US20150273419A1) and Morris (US20160177678A1), and Romocki (US20140026824A1). Regarding claims 4-6, Romeo teaches the limitations of claim 1, and Romeo does not teach the blender is disposed on a third transport, , wherein the third transport is a hydration transport, a blender transport, or a hydration-blender transport, wherein the first transport, the second transport, and the third transport are separate transports that are independently movable in a transportation mode. Romocki teaches the blender is disposed on a third transport (see blender 41), wherein the third transport is a blender transport. Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the blender transport of Romocki, in order to allow for portability (¶[0015]), and thereby providing, wherein the first transport, the second transport, and the third transport are separate transports that are independently movable in a transportation mode (as modified above). Regarding claims 7, Romeo teaches the limitations of claim 1, and Romeo does not teach performing a hydraulic fracturing operation by pumping the fracturing fluid from the blender into a wellbore with a frac pump disposed on a frac pump transport. Morris further teaches performing a hydraulic fracturing operation by pumping the fracturing fluid from the blender into a wellbore with a frac pump disposed on a frac pump transport. (pumping vehicle – 49). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the frac pump transport of Morris, in order to provide a transportable high pressure pump (¶[0030]). Regarding claim 8, Romeo teaches the limitations of claim 1, and Romeo does not teach the proppant includes one or more of sand, fracturing sand. Romocki teaches the proppant includes one or more of sand, fracturing sand (sand - ¶[0029]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the sand of Romocki, in order to maximize production (¶[0029]). Regarding claims 17, Romeo teaches the limitations of claim 14, and Romeo does not the blender is disposed on a third transport, and wherein the first transport, the second transport, and the third transport are separate transports that are independently movable in a transportation mode. Romocki teaches the blender is disposed on a third transport (see blender 41). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the blender transport of Romocki, in order to allow for portability (¶[0015]), and thereby providing, wherein the first transport, the second transport, and the third transport are separate transports that are independently movable in a transportation mode (as modified above). Regarding claims 18, Romeo teaches the limitations of claim 14, and Romeo does not teach performing a frac pump transport for pressurizing the fracturing fluid received from the blender and pumping the pressurized fracturing fluid into a wellbore to perform a hydraulic fracturing operation. Morris teaches a frac pump transport for pressurizing the fracturing fluid received from the blender and pumping the pressurized fracturing fluid into a wellbore to perform a hydraulic fracturing operation (pumping vehicle – 49). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have modified Romeo to include the frac pump transport of Morris, in order to provide a transportable high-pressure pump (¶[0030]). Response to Arguments Applicant's arguments filed 8/12/2026 have been fully considered but they are not persuasive. Applicant argues the cited prior art does not teach the newly claimed features of claims 1/14/20. Examiner respectfully traverses this argument. As noted above, Romeo as modified teaches the limitations at issue. The terminal disclaimer filed 8/12/2026 is acknowledged. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to ERIC S RUPPERT whose telephone number is (571)272-9911. The examiner can normally be reached Monday - Friday 8 am - 4 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Len Tran can be reached at 571-272-1184. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ERIC S RUPPERT/Primary Examiner, Art Unit 3763
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Prosecution Timeline

Nov 08, 2024
Application Filed
May 18, 2026
Non-Final Rejection mailed — §103
Aug 12, 2026
Response Filed
Aug 25, 2026
Final Rejection mailed — §103 (current)

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Prosecution Projections

3-4
Expected OA Rounds
60%
Grant Probability
84%
With Interview (+24.7%)
2y 9m (~11m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 777 resolved cases by this examiner. Grant probability derived from career allowance rate.

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