Prosecution Insights
Last updated: August 17, 2026
Application No. 18/947,479

NON-CIRCULAR SHAPE VEHICLE A/C MUFFLER

Non-Final OA §103
Filed
Nov 14, 2024
Examiner
SAN MARTIN, EDGARDO
Art Unit
2837
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Hanon Systems
OA Round
1 (Non-Final)
76%
Grant Probability
Favorable
1-2
OA Rounds
7m
Est. Remaining
82%
With Interview

Examiner Intelligence

Grants 76% — above average
76%
Career Allowance Rate
896 granted / 1183 resolved
+7.7% vs TC avg
Moderate +6% lift
Without
With
+6.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 4m
Avg Prosecution
22 currently pending
Career history
1211
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
58.3%
+18.3% vs TC avg
§102
31.9%
-8.1% vs TC avg
§112
3.5%
-36.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1183 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1 – 13, 15 and 17 – 20 are rejected under 35 U.S.C. 103 as being unpatentable over Ito et al. (JP H09250844) in view of Katcher (US 2,392,247). With respect to claims 1, 19 and 20, Ito et al. teach a refrigerant circuit including (Fig.1), in an order of flow of a refrigerant during circulation thereof through the refrigerant circuit, a compressor (Fig.1, Item 1), a refrigerant muffler (Fig.1, Item 6), a condenser (Fig.1, Item 3), an expansion element (Fig.1, Item 4), and an evaporator (Fig.1, Item 5); the refrigerant muffler (Fig.2A, Item 6) comprising an outer wall forming an outer surface of the refrigerant muffler and enclosing a hollow interior thereof (Fig.2A); an inlet port (Fig.2A, about lower arrow) provided in a first side of the outer wall through which a refrigerant is introduced into the hollow interior of the refrigerant muffler; and an outlet port (Fig.2A, about upper arrow) provided on outer wall through which the refrigerant exits the hollow interior of the refrigerant muffler (Fig.2A) wherein the refrigerant muffler does not include a cross-section therethrough where the outer surface of the refrigerant muffler has a circular shape comprised of both of the outer walls forming one of the pairs of the oppositely arranged outer walls. However, Ito et al. fail to particularly disclose the muffler comprising a plurality of outer walls forming an outer surface of the refrigerant muffler and enclosing a hollow interior thereof, each of the respective outer walls forming a pair with an oppositely arranged one of the outer walls at opposing sides of the hollow interior; and wherein the refrigerant muffler does not include a cross-section therethrough where the outer surface of the refrigerant muffler has a circular shape comprised of both of the outer walls forming one of the pairs of the oppositely arranged outer walls. On the other hand, Katcher teaches a muffler comprising a plurality of outer walls (Fig.1, Items 10, 13, 21 and 23) forming an outer surface of the muffler and enclosing a hollow interior (Fig.1, Item 20) thereof, each of the respective outer walls forming a pair with an oppositely arranged one of the outer walls at opposing sides of the hollow interior (Figs.1 and 3); and an equivalence between mufflers including an elliptical (Fig.5), circular (Fig.9) or squared (Fig.4) cross-section. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to employ the Katcher muffler configuration with the Ito et al. design because it would provide a desired shape and/or configuration as necessitated by the specific requirements of the particular application without departing from the scope and spirit of the Ito et al. invention. With respect to claims 2 and 3, Katcher teaches wherein the refrigerant muffler does not include a cross- section therethrough wherein a portion of the outer surface of the refrigerant muffler both has a constant radius of curvature extending through greater than 180 degrees of angular displacement and is comprised of both of the outer walls forming one of the pairs of the oppositely arranged outer walls (Figs.1 and 4). With respect to claims 4 and 19, Ito et al. teach wherein a direction the refrigerant is introduced into the hollow interior of the refrigerant muffler through the inlet port is transverse to a direction the refrigerant exits the hollow interior through the outlet port (Fig.2A). With respect to claim 5, Katcher teaches wherein the first one of the outer walls (Fig.1, Item 21) in which the inlet port (Fig.1, Item 22) is provided and the second one of the outer walls (Fig.1, Item 23) in which the outlet port (Fig.1, Item 24) is provided are connected to one another along a periphery of the outer surface of the muffler (Fig.1). With respect to claim 6, Ito et al. teach wherein a direction the refrigerant is introduced into the hollow interior of the refrigerant muffler through the inlet port is parallel to a direction the refrigerant exits the hollow interior through the outlet port (Fig.2A, arrows). With respect to claim 7, Katcher teaches wherein the first one of the outer walls (Fig.1, Item 21) in which the inlet port (Fig.1, Item 22) is provided and the second one of the outer walls (Fig.1, Item 23) in which the outlet port (Fig.1, Item 24) is provided form one of the pairs of the oppositely arranged outer walls. With respect to claims 8 and 19, Ito et al. and Katcher teach further comprising at least one guide wall (Ito et al.: Fig.2A, Items 6a | Katcher: Fig.1, Items 16 and 17) disposed within the hollow interior with each of the at least one guide walls extending between one of the pairs of the oppositely arranged outer walls and configured to divert a flow of the refrigerant and/or to reflect acoustic waves associated with the flow of the refrigerant. With respect to claim 9, Katcher teaches wherein the one of the pairs of the oppositely arranged outer walls (Figs.3 and 4, Item 10 and 13) between which the at least one guide wall (Figs.1 and 4, Items 16 and 17) extends includes the closest spacing between the oppositely arranged outer walls thereof among all of the pairs of the oppositely arranged outer walls forming the outer surface of the muffler (Figs.3 and 4). Furthermore, Butler (US 8,256,571) or Latch (US 3,590,947) teach such a configuration. With respect to claim 10, Katcher teaches wherein the at least one guide wall (Fig.1, Item 17) includes a connecting surface (Fig.1, Item 19) extending across a thickness (Fig.4, Item19) of the at least one guide wall (Fig.4, Item 17) to allow passage of the flow of the fluid and/or the acoustic waves associated therewith between a first major surface of the at least one guide wall and an oppositely arranged second major surface of the at least one guide wall (Figs.1 and 4). With respect to claim 11, Katcher teaches wherein the connecting surface (Fig.1, Item 19) is formed by one of an end surface of the at least one guide wall (Fig.1, Item 17) or a surface defining an opening through the at least one guide wall (Fig.1). With respect to claims 12, 13, 15 and 19, Ito et al. and Katcher teach wherein the at least one guide wall includes a plurality of the guide walls arranged to divert the flow of the refrigerant and/or the acoustic waves associated therewith through a serpentine flow path between the inlet port and the outlet port (Ito et al.: Fig.2A | Katcher: Fig.1). With respect to claims 17, 18 and 19, Katcher teaches wherein the plurality of the outer walls includes three of the pairs of the oppositely arranged outer walls (Figs.1 and 3, Items 10, 13, about Items 11 and 12 and Items 21 and 23) formed into a substantially rectangular cuboid shape (Figs.1 and 3), and wherein the rectangular cuboid shape is divisible into four quadrants with the inlet port (Fig.1, Item 22) provided in a first one of the quadrants and the outlet port (Fig.,1, Item 24) provided in a second one of the quadrants disposed diagonally across the rectangular cuboid shape relative to the first one of the quadrants. Claims 14 and 16 are rejected under 35 U.S.C. 103 as being unpatentable over Ito et al. (JP H09250844) in view of Katcher (US 2,392,247), and further in view of Butler (US 8,256,571). With respect to claims 14 and 16, Ito et al. and Katcher teach the limitations already discussed in a previous rejection, but fail to disclose wherein each of the plurality of the guide walls includes an end surface thereof spaced apart from a facing one of the outer walls to form a manifold space by cooperation of the facing one of the outer walls and each of the end surfaces of the plurality of the guide walls, wherein the manifold space is directly fluidly coupled to each of the plurality of the passageways. Nevertheless, Butler teaches a muffler (Fig.5) comprising a plurality of the guide walls (Fig.5, Items 60) includes an end surface thereof spaced apart (Fig.5A, Items 70 and 74) from a facing one of the outer walls (Fig.5A, Items 36 and 38) to form a manifold space (Fig.5, Item 48) by cooperation of the facing one of the outer walls and each of the end surfaces of the plurality of the guide walls, wherein the manifold space is directly fluidly coupled to each of the plurality of the passageways (Figs.5 and 5A). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to employ the Butler teachings with the Ito et al. and Katcher design because it would tune the muffler to provide a desired acoustic performance and fluid-flow profile, optimizing the performance of the refrigerant circuit components by controlling the backpressure as necessitated by the specific requirements of the particular application. Conclusion The attached hereto PTO Form 892 lists prior art made of record that the Examiner considered it pertinent to applicant's disclosure. Contact Information Any inquiry concerning this communication or earlier communications from the examiner should be directed to EDGARDO SAN MARTIN whose telephone number is (571)272-2074. The examiner can normally be reached on 9:00 - 5:00 M - F. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Shawki S. Ismail can be reached on 571-272-3985. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://pair-direct.uspto.gov. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Edgardo San Martin/ Edgardo San Martín Primary Examiner Art Unit 2837 June 26, 2026
Read full office action

Prosecution Timeline

Nov 14, 2024
Application Filed
Jun 30, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12706561
NOISE CONTROL DEVICE
4y 4m to grant Granted Aug 11, 2026
Patent 12694860
Metamaterial Acoustic Barrier Using Vortex Generation for Internal Circulation
2y 10m to grant Granted Jul 28, 2026
Patent 12667493
DEVICE FOR TREATING A TINNITUS AFFLICTION
3y 6m to grant Granted Jun 30, 2026
Patent 12669082
SOUNDPROOF COVER
3y 1m to grant Granted Jun 30, 2026
Patent 12668137
SILENCER AND VEHICLE INCLUDING THE SAME
2y 4m to grant Granted Jun 30, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
76%
Grant Probability
82%
With Interview (+6.2%)
2y 4m (~7m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1183 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month