Prosecution Insights
Last updated: October 22, 2026
Application No. 18/991,060

CIRCUIT BREAKER CIRCUITRY WITH INTEGRATED SENSORS

Non-Final OA §103
Filed
Dec 20, 2024
Priority
Dec 22, 2023 — provisional 63/614,081 +8 more
Examiner
AL-TAWEEL, MUAAMAR QAHTAN
Art Unit
2838
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Analog Devices Inc.
OA Round
1 (Non-Final)
79%
Grant Probability
Favorable
1-2
OA Rounds
8m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 79% — above average
79%
Career Allowance Rate
66 granted / 84 resolved
+10.6% vs TC avg
Strong +23% interview lift
Without
With
+23.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 6m
Avg Prosecution
42 currently pending
Career history
150
Total Applications
across all art units

Statute-Specific Performance

§103
58.6%
+18.6% vs TC avg
§102
38.7%
-1.3% vs TC avg
§112
2.7%
-37.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 84 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Restriction Response to the Applicant's Argument Applicant's argument filed on 09/23/2026 is found to be persuasive. As such, the restriction mailed on 06/23/2026 is hereby withdrawn. All claims are being examined at this time. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-2 are rejected under 35 U.S.C. 103 as being unpatentable over Claydon et al (US Patent No. 8659326) in view of Premerlani et al (US Publication No. 20080165457). Regarding claim 1, Claydon teaches a circuit breaker system (i.e., circuit breaker system 30) (fig. 2), comprising: an input terminal (i.e., input terminal 12) and an output terminal (i.e., output terminal 14); a micro-electromechanical systems (MEMS) switch (i.e., MEMS switch 36) electrically connected therebetween (implicit, as seen in fig. 2), comprising: a conductive beam (i.e., conductive beam 16 = 17+19) pivoted over a substrate (i.e., on a common substrate through micro-fabrication technology; Col. 3 lines 49+) by a conductive post (i.e., conductive post 20) to tilt in opposite directions (i.e., either towards numerals 12/17 or towards numerals 14/19), first and second contact electrodes (i.e., first and second contact electrodes 22) formed on the substrate at opposite lateral sides of the conductive post (implicit, as seen in fig. 2), and first and second control electrodes formed on the substrate at opposite lateral sides of the conductive post (implicit, as seen in fig. 2), wherein each of the first and second control electrodes is disposed laterally between the conductive post and a respective one (i.e., respective one 20) of the first and second contact electrodes (implicit, as seen in fig. 2). Claydon does not teach a current sensor serially connected to the MEMS switch between the input and output terminals; and a microcontroller communicatively coupled to the MEMS switch and the current sensor, wherein upon the microcontroller determining that a current sensed from the current sensor exceeds a predetermined threshold value, the microcontroller is configured to activate the MEMS switch by tilting the conductive beam in a first direction to cause: a first side of the conductive beam to electromechanically couple to the first contact electrode, thereby electrically connecting the input terminal to the first contact electrode, and a second side of the conductive beam to electromechanically decouple from the second contact electrode, thereby open circuiting a path between the input terminal and the second contact electrode. Premerlani teaches in a similar field of endeavor in MEMS switching circuits (i.e., MEMS 206) (fig. 15); wherein a current sensor (i.e., current sensor 226) serially connected to the MEMS switch (i.e., MEMS switch 206) between the input and output terminals (i.e., the input and output terminals D, S, respectively); and a microcontroller (i.e., microcontroller 208) communicatively coupled to the MEMS switch and the current sensor (implicit, as seen in fig. 15), wherein upon the microcontroller determining that a current sensed (i.e., current sensed Ibus 50) from the current sensor exceeds a predetermined threshold value (i.e., predetermined threshold value; para. [0043]), the microcontroller is configured to activate the MEMS switch by tilting the conductive beam (i.e., the contact responsive to G via driver 220) in a first direction to cause (i.e., outward G to OPEN and inward G to CLOSE): a first side (i.e., the side of terminals D are coupled with the contact) of the conductive beam to electromechanically couple to the first contact electrode (i.e., terminals D are coupled with the contact), thereby electrically connecting the input terminal to the first contact electrode (implicit, as seen in fig. 15), and a second side (i.e., the side of terminals S are de-coupled with the contact) of the conductive beam to electromechanically decouple from the second contact electrode (i.e., terminals S are de-coupled with the contact), thereby open circuiting a path (OFF) between the input terminal and the second contact electrode (implicit, as seen in fig. 15). Therefore, it would have been obvious to a person of ordinary skill in the art before the effective filing date of the claimed invention to have optionally included the current sensor in Claydon, as taught by Premerlani, as it provides the advantage of optimizing the circuit design. Regarding claim 2, Claydon in view of Premerlani and the teachings of Claydon as modified by Premerlani have been discussed above. Premerlani further teaches the circuit breaker system of Claim 1, wherein the current sensor comprises a resistor (i.e., resistor Rbus 48) (fig. 15) connected between the first contact electrode (i.e., terminals D) and a power source (i.e., power source 44). Allowable Subject Matter Claims 3-7 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The following is a statement of reasons for the indication of allowable subject matter: Regarding claim 3, Claydon in view of Premerlani teaches the invention set forth above. However, neither Claydon nor Premerlani particularly teaches further comprising an analog-to- digital converter (ADC) electrically connected to the current sensor and configured to convert sensed current into a digital signal, wherein the circuit breaker further comprises an isolation circuit electrically connected between the ADC and the microcontroller, the isolation circuit comprising a transformer configured to receive the digital signal and provide an isolated signal to the microcontroller. Hence claim 3 will be deemed allowable if rewritten in an independent form. Claims 5-7 depend on objected claim 3, consequently claims 5-7 will also be deemed allowable. Regarding claim 4, Claydon in view of Premerlani teaches the invention set forth above. However, neither Claydon nor Premerlani particularly teaches wherein the first contact electrode is electrically shorted with the conductive post. Hence claim 4 will be deemed allowable if rewritten in an independent form. Claims 8-20 are allowed. The following is an examiner’s statement of reasons for allowance: Regarding claim 8, Claydon et al (US Patent No. 8659326) in view of Premerlani et al (US Publication No. 20080165457) substantially teaches the claim limitations as indicated in claim 1. However, neither Claydon nor Premerlani teaches or suggests a circuit breaker system, comprising: an input terminal and an output terminal; a micro-electromechanical systems (MEMS) switch electrically connected therebetween, comprising: a conductive beam pivoted over a substrate by a conductive post to tilt in opposite directions, first and second contact electrodes formed on the substrate at opposite lateral sides of the conductive post, and first and second control electrodes formed on the substrate at opposite lateral sides of the conductive post, wherein each of the first and second control electrodes is disposed laterally between the conductive post and a respective one of the first and second contact electrodes; a temperature sensor in thermal communication with the MEMS switch; and a microcontroller communicatively coupled to the MEMS switch and the temperature sensor, wherein upon the microcontroller determining that a temperature sensed from the temperature sensor exceeds a predetermined threshold value, the microcontroller is configured to activate the MEMS switch by tilting the conductive beam in a first direction to cause: a first side of the conductive beam to electromechanically couple to the first contact electrode, thereby electrically connecting the input terminal to the first contact electrode, and a second side of the conductive beam to electromechanically decouple from the second contact electrode, thereby open circuiting a path between the input terminal and the second contact electrode. Claims 9-15 are allowed, as they depend on allowed claim 8. Regarding claim 16, Claydon et al (US Patent No. 8659326) in view of Premerlani et al (US Publication No. 20080165457) substantially teaches the claim limitations as indicated in claim 1. However, neither Claydon nor Premerlani teaches or suggests a circuit breaker system, comprising: an input terminal and an output terminal; a micro-electromechanical systems (MEMS) switch electrically connected therebetween, comprising: a conductive beam pivoted over a substrate by a conductive post to tilt in opposite directions, first and second contact electrodes formed on the substrate at opposite lateral sides of the conductive post, and first and second control electrodes formed on the substrate at opposite lateral sides of the conductive post, wherein each of the first and second control electrodes is disposed laterally between the conductive post and a respective one of the first and second contact electrodes; and one or more thin film-based sensors co-fabricated on the substrate to have at least one common physical dimension with a layer of the MEMS switch. Claims 17-20 are allowed, as they depend on allowed claim 16. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to MUAAMAR Q AL-TAWEEL whose telephone number is (571)270-0339. The examiner can normally be reached 0730-1700. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Thienvu V Tran can be reached at (571) 270- 1276. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /MUAAMAR QAHTAN AL-TAWEEL/Examiner, Art Unit 2838 /THIENVU V TRAN/ Supervisory Patent Examiner, Art Unit 2838
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Prosecution Timeline

Dec 20, 2024
Application Filed
Oct 14, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
79%
Grant Probability
99%
With Interview (+23.2%)
2y 6m (~8m remaining)
Median Time to Grant
Low
PTA Risk
Based on 84 resolved cases by this examiner. Grant probability derived from career allowance rate.

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