Prosecution Insights
Last updated: August 06, 2026
Application No. 19/008,219

SYSTEM AND METHOD OF MANUFACTURING SUSPENSION MEMBER

Non-Final OA §103
Filed
Jan 02, 2025
Priority
Jul 31, 2020 — provisional 63/059,461 +1 more
Examiner
KEBEDE, GELILA SOLOMON
Art Unit
Tech Center
Assignee
Herman Miller Inc.
OA Round
1 (Non-Final)
100%
Grant Probability
Favorable
1-2
OA Rounds
1m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 100% — above average
100%
Career Allowance Rate
1 granted / 1 resolved
+40.0% vs TC avg
Minimal +0% lift
Without
With
+0.0%
Interview Lift
resolved cases with interview
Fast prosecutor
1y 8m
Avg Prosecution
13 currently pending
Career history
4
Total Applications
across all art units

Statute-Specific Performance

§103
65.0%
+25.0% vs TC avg
§102
20.0%
-20.0% vs TC avg
§112
15.0%
-25.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Specification The disclosure is objected to because of the following informalities: In line 6 of paragraph 100, the second zone is referred to as 60. In the referenced Figure 13, the second zone is referred to as 60b. Appropriate correction is required. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claims 1-10 are rejected under 35 U.S.C. 103 as being unpatentable over Aldrich et al. US 20160206102 A1 (hereinafter Aldrich) in view Dua et al. US 20130260104 A1 (hereinafter Dua). Re. Cl. 1, Aldrich discloses a suspension member (Fig. 8, Ref. 16; Para. 0038) comprising a first plurality of yarns forming a first zone (Fig. 8, Ref. 80) having a first tension (Para. 0052); and a second plurality of yarns forming a second zone (Fig. 8, Ref. 82) having a second tension that is different from the first tension (Para. 0052). Re. Cl. 1, Aldrich further discloses the use of heat treating via thermally engineered suspension to alter the stiffness of the suspension member (Para. 0045). Re. Cl. 1, Aldrich fails to disclose yarns fused together. Dua teaches a suspension member (Fig. 32, Ref. 600) comprising a first plurality of yarns (Fig. 32, Ref. 300) forming a first zone (Fig. 32, Ref. 601) and a second plurality of yarns (Fig. 32, Ref. 400) forming a second zone (Fig. 32, Ref. 602), wherein at least some of the first plurality of yarns in the first zone are fused together (Fig. 32, Ref. 303; Para. 0128). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify Aldrich with Dua's teaching of at least some of the first plurality of yarns in the first zone being fused together. Doing so would secure the yarns in the first zone to each other, altering the stiffness of the zone, preventing unraveling and improving distribution of force across the member. Re. Cl. 2, Aldrich fails to disclose yarns fused together. Dua teaches at least some of the second plurality of yarns in the second zone are fused together (Fig. 32, Ref. 403; Para. 0128). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify Aldrich with Dua's teaching of the at least some of the second plurality of yarns in the second zone being fused together. Doing so would secure the yarns in the second zone to each other, adjusting the stiffness of the zone to a desired tension. Re. Cl. 3, Aldrich discusses heat treating the yarn, but fails to disclose yarn melting points. Dua teaches the at least some of the first plurality of yarns have a different melting point than at least some of the second plurality of yarns (Para. 0140-0141). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify Aldrich with Dua's teaching of the at least some of the first plurality of yarns having a different melting point than at least some of the second plurality of yarns. Doing so would allow one of the pluralities to melt and fuse without fusing the other plurality, for more precise control of fusing to impart desired tensions at specific location within the suspension member. Re. Cl. 4, Aldrich discloses the first plurality of yarns includes a first set of yarn (Fig. 2, Ref. 26) and a second set of yarn (Fig. 2, Ref. 28) that is different from the first set of yarn. Re. Cl. 5, Aldrich discloses the second plurality of yarns includes the first set of yarn (Fig. 2, Ref. 26) and the second set of yarn (Fig. 2, Ref. 28). Re. Cl. 6, Aldrich discloses the first set of yarn includes monofilaments (Fig. 2, Ref. 26; Para. 0041), and wherein the second set of yarn includes multifilaments (Fig. 2, Ref. 28; Para. 0041). Re. Cl. 7, Aldrich fails to disclose to disclose yarns fused together. Dua teaches that the at least some of the first plurality of yarns in the first zone are fused together at the first tension (Fig. 16-17, Ref. 303; Para. 0097). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify Aldrich with Dua's teaching of the at least some of the first plurality of yarns in the first zone being fused together at the first tension. Doing so would maintain the desired tension between yarns in the first zone and improve durability by preventing loss of tension under repeated use. Re. Cl. 8, Aldrich discloses a third plurality of yarns forming a third zone (Fig. 8, Ref. 84) having a third tension that is different from the first and second tensions (Para. 0052). Re. Cl. 9, Aldrich discusses heat treating the yarn (Para. 0045), but fails to disclose fusing yarn with heat. Dua teaches that the at least some of the first plurality of yarns in the first zone that are fused together are fused through applying heat to the first zone (Para. 0128). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify Aldrich with Dua's teaching of the at least some of the first plurality of yarns in the first zone being fused together are fused through applying heat to the first zone. Doing so would allow for a controlled fusing of the polymer to impart a more precise stiffness to the suspension member. Re. Cl. 10, Aldrich discloses a chair (See Fig. 1) comprising a frame (Fig. 1, Ref. 14; Para. 0037-0039) and a carrier (Fig. 1, Ref. 18; Para. 0037-0039) retaining the suspension member of claim 1, wherein the suspension member extends across the frame (Fig. 1; Para. 0037-0039). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Aldrich US-20210045534-A1, Aldrich US-20240156265-A1, Kikuchi et al. US 20150173514 A1, Kuster US 20080160863 A1, Fujikawa US 20060207296 A1, Gregory US 6254190 B1, Weinle et al. US 4733545 A. Any inquiry concerning this communication or earlier communications from the examiner should be directed to GELILA S KEBEDE whose telephone number is (571)270-0369. The examiner can normally be reached 6:00AM - 2:00PM, Mon - Thurs. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Terrell McKinnon can be reached at (571) 272-4797. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /GELILA KEBEDE/ Examiner, Art Unit 3632 /TERRELL L MCKINNON/ Supervisory Patent Examiner, Art Unit 3632
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Prosecution Timeline

Jan 02, 2025
Application Filed
Jul 15, 2026
Non-Final Rejection mailed — §103 (current)

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Prosecution Projections

1-2
Expected OA Rounds
100%
Grant Probability
99%
With Interview (+0.0%)
1y 8m (~1m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1 resolved cases by this examiner. Grant probability derived from career allowance rate.

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