Prosecution Insights
Last updated: October 25, 2026
Application No. 19/043,882

Blade Assist Part Peel for Additive Manufacturing

Non-Final OA §103§112
Filed
Feb 03, 2025
Priority
Dec 09, 2021 — provisional 63/265,182 +1 more
Examiner
LIU, XUE H
Art Unit
1742
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Formlabs Inc.
OA Round
1 (Non-Final)
73%
Grant Probability
Favorable
1-2
OA Rounds
1y 6m
Est. Remaining
86%
With Interview

Examiner Intelligence

Grants 73% — above average
73%
Career Allowance Rate
647 granted / 885 resolved
+8.1% vs TC avg
Moderate +13% lift
Without
With
+12.6%
Interview Lift
resolved cases with interview
Typical timeline
3y 3m
Avg Prosecution
33 currently pending
Career history
913
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
52.8%
+12.8% vs TC avg
§102
18.9%
-21.1% vs TC avg
§112
23.5%
-16.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 885 resolved cases

Office Action

§103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election without traverse of claims 1-2, 5, 7-12, 15, 17-20 in the reply filed on 7-13-26 is acknowledged. Claims 3-4, 6, 13-14 and 16 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected species, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on 7-13-26. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 11-12, 15, 17-20 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Regarding claim 11, the claim recites the limitation “to lift the film layer from the textured support surface of the film layer”. It’s not clear if it’s intended to recite “to lift the film layer from the textured support surface of the substrate”. Claims 12, 15, 17-20 are rejected for depending from claim 11. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-2, 5, 7-12, 15, 17-20 is/are rejected under 35 U.S.C. 103 as being unpatentable over El-Siblani et al. (2011/089610) in view of Dubelman et al. (English translation of CN1113477671). Regarding claim 1, El-Siblani et al. discloses a system 214 comprising: A substrate 279; A film layer 294 having a first side contacting the textured support surface of the substrate and a second side formed on an opposite side from the first side; and A build surface 44 contacting the second side of the film layer and operable between a first build surface position on a first distance from the substrate and a second build surface position on a second distance greater than the first distance from the substrate (para 122), wherein the first side of the film layer is attached to the substrate with the build surface at the first build surface position and the first side of the film layer is detached from the substrate with the build surface at the second build surface position (fig. 21-24). El-Siblani et al. does not teach the substrate having a textured support surface. However, Dubelman et al. teaches all or part of the first building surface 26 can be combined with a controlled roughness or surface texture to impart non-stick property to the first building surface (para 28, 34). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify El-Siblani et al. with the teaching of Dubelman et al. in order to facilitate separation of the cured resin. Regarding claim 2 and 12, Dubelman et al. teaches wherein the textured support surface is integrally formed with the substrate (para 28). Regarding claim 5 and 15, El-Siblani et al. discloses wherein the film is a flexible film layer (para 124). Regarding claim 7 and 17, Dubelman et al. teaches the surface texture is e.g. protrusions, depression, grooves, ridges, etc. (para 28). Dubelman et al. does not teach wherein the textured surface is defined by a sinusoidal pattern. However, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to select any pattern such as sinusoidal pattern as long as it prevents the resin from sticking to the surface. Regarding claim 8 and 18, El-Siblani et al. discloses wherein the substrate includes a glass material and is transparent to light (par 87, 150, 191 and claim 18). Regarding claim 9, El-Siblani et al. discloses wherein the build surface is defined by a printed part 44 affixed to a build platform 104 (fig. 10) configured to move the build surface between the first build surface position and the second build surface position. Regarding claim 10 and 20, El-Siblani et al. discloses a curing light 88 located at the first side of the film layer, the curing light configured to cure a liquid resin 92 disposed between the film layer and the build surface (fig. 2A). Regarding claim 11, El-Siblani et al. discloses a system 214 comprising: A substrate 279; A film layer 294 having a first side facing the substrate and a second side formed on an opposite side from the first side (fig. 21); and A build platform 46 including a build surface 44 attached to the film layer and operable to move in a direction away from the substrate to lift the film layer from the substrate (fig. 1). El-Siblani et al. does not teach the substrate having a textured support surface. However, Dubelman et al. teaches all or part of the first building surface 26 can be combined with a controlled roughness or surface texture to impart non-stick property to the first building surface (para 28, 34). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify El-Siblani et al. with the teaching of Dubelman et al. in order to facilitate separation of the cured resin. Regarding claim 19, El-Siblani et al. discloses wherein the build surface is defined by a printed part 44 affixed to the build platform 104 (fig. 10). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to XUE H LIU whose telephone number is (571)270-5522. The examiner can normally be reached 1PM - 10PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christina Johnson can be reached at 5702721176. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /X.H.L/Examiner, Art Unit 1742 /CHRISTINA A JOHNSON/Supervisory Patent Examiner, Art Unit 1742
Read full office action

Prosecution Timeline

Feb 03, 2025
Application Filed
Oct 02, 2026
Non-Final Rejection mailed — §103, §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
73%
Grant Probability
86%
With Interview (+12.6%)
3y 3m (~1y 6m remaining)
Median Time to Grant
Low
PTA Risk
Based on 885 resolved cases by this examiner. Grant probability derived from career allowance rate.

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