Prosecution Insights
Last updated: April 19, 2026
Application No. 19/062,494

WIRE BONDING ARRAYS, MAINTENANCE STATIONS FOR WIRE BONDING ARRAYS, AND RELATED METHODS

Non-Final OA §102§103
Filed
Feb 25, 2025
Examiner
PATEL, DEVANG R
Art Unit
1735
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Kulicke And Soffa Industries Inc.
OA Round
1 (Non-Final)
65%
Grant Probability
Favorable
1-2
OA Rounds
2y 12m
To Grant
99%
With Interview

Examiner Intelligence

Grants 65% — above average
65%
Career Allow Rate
660 granted / 1014 resolved
At TC average
Strong +39% interview lift
Without
With
+39.4%
Interview Lift
resolved cases with interview
Typical timeline
2y 12m
Avg Prosecution
61 currently pending
Career history
1075
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
54.5%
+14.5% vs TC avg
§102
18.7%
-21.3% vs TC avg
§112
23.2%
-16.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1014 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Interpretation Examiner notes that present claims are drawn to an apparatus. "Apparatus claims cover what a device is, not what a device does." Hewlett-Packard Co. v. Bausch & Lomb Inc., 909 F.2d 1464, 1469, 15 USPQ2d 1525, 1528 (Fed. Cir. 1990) (emphasis in original). A claim containing a "recitation with respect to the manner in which a claimed apparatus is intended to be employed does not differentiate the claimed apparatus from a prior art apparatus" if the prior art apparatus teaches all the structural limitations of the claim. Ex parte Masham, 2 USPQ2d 1647 (Bd. Pat. App. & Inter. 1987) (MPEP 2114). Functional limitations are typically followed by a linking term “for”, “performing”, “carry out”, “execute” etc. and concerns operation of the apparatus. For example, for providing power and data… (claim 3), for aligning the wire bonding tool... (claim 4), for moving the service robot… (claim 6) refer to functional limitations and do not structurally contribute to the apparatus. Furthermore, examiner notes that, “inclusion of material or article worked upon by a structure being claimed does not impart patentability to the claims.” (MPEP 2115). In this case, “bonding a wire to workpiece” are workpieces which do not structurally limit the bonding apparatus. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-2, 5-12 and 15-20 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Kim et al. (US 2018/0294245, hereafter “Kim”). Regarding claim 1, Kim discloses a wire bonding array comprising: a plurality of wire bonding systems 10 (fig. 1, [0028]), each of the plurality of wire bonding systems including (i) a bond head assembly 120 for bonding a wire W to a workpiece S (fig. 2A, [0037]) and (ii) a support structure 110 for supporting the workpiece [0036]; a wire bonding capillary/tool replacement system 400 (figs. 4A-B) configured for installation on, and removal from, each of the plurality of wire bonding systems 10; and a service robot 200/201 including a manipulator (figs. 4, 10) configured to install the wire bonding tool replacement system and remove the wire bonding tool replacement system with respect to each of the plurality of wire bonding systems (figs. 13, 15; [0051-0052, 0062, 0094]). As to claim 2, Kim discloses that each of the plurality of wire bonding systems 10 includes a docking station (loading area LA- fig. 14) configured to receive the wire bonding tool replacement system 400 [0036]. As to claim 5, Kim discloses the wire bonding array further comprising at least one additional wire bonding tool replacement system 400 (fig. 4 shows 4 systems/units) configured for installation on, and removal from, each of the plurality of wire bonding systems by the manipulator. As to claim 6, Kim discloses that the service robot includes a base structure [0053] for moving the service robot with respect to the plurality of wire bonding systems 10, the base 260 being positioned above a receiving portion (by elevating movement- [0062]) of each of the plurality of wire bonding systems 10 (figs. 13, 15). Regarding claim 7, Kim discloses a wire bonding array comprising: a plurality of wire bonding systems 10 (fig. 1, [0028]), each of the plurality of wire bonding systems including (i) a bond head assembly 120 for bonding a wire W to a workpiece S (fig. 2A, [0037]) and (ii) a support structure 110 for supporting the workpiece [0036]; a maintenance station 20/21 (figs. 4, 10) including a plurality of wire bonding capillary/tool replacement systems 400/401 (figs. 4A-B, [0070]), each of the plurality of wire bonding tool replacement systems being configured for installation on, and removal from, each of the plurality of wire bonding systems 10; and a service robot 200/201 including a manipulator (figs. 4, 10) configured to move ones of the plurality of wire bonding tool replacement systems between the maintenance station and ones of the plurality of wire bonding systems (figs. 13, 15; [0051-0052, 0062, 0094]). As to claim 8, Kim discloses that each of the plurality of wire bonding systems 10 includes a docking station (surface 211- fig. 4A) configured to receive the wire bonding tool replacement system 400 [0069]. As to claim 9, Kim shows that the maintenance station 20 includes a plurality of docking stations, each of the plurality of docking stations (plurality of surface areas 211) configured to receive each of the plurality of wire bonding tool replacement systems 400 (fig. 4B). As to claim 10, Kim discloses that the maintenance station includes a replacement assembly 440 configured to remove a waste from the wire bonding tool replacement systems, the waste including at least one used wire bonding capillary/tool in a collection container 460 (fig. 6, [0080, 0090]). As to claim 11, Kim discloses that the maintenance station further includes a receptacle 460 for receiving the waste from the plurality of wire bonding tool replacement systems from the replacement assembly (fig. 6, [0090]). As to claim 12, Kim shows that the maintenance station 20 further includes a plurality of wire bonding tool trays 450 (part of 400- fig. 4A), each of the wire bonding tool trays including a plurality of wire bonding tools (fig. 6, [0089]). As to claim 15, Kim discloses that the service robot 200/201 (figs. 4, 10) is further configured to move ones of the plurality of wire bonding tool replacement systems 400/401 directly between ones of the plurality of wire bonding systems 10 (fig. 13, [0052, 0094]). As to claim 16, Kim discloses that the service robot includes a base structure [0053] for moving the service robot with respect to the plurality of wire bonding systems, the base 260 being positioned above a receiving portion (by elevating movement- [0062]) of each of the plurality of wire bonding systems 10 (figs. 13, 15). Regarding claim 17, Kim discloses a maintenance station 20/21 (figs. 4, 10) for servicing a wire bonding array, the maintenance station comprising: a plurality of wire bonding tool replacement systems 400/401 (figs. 4A-4B), each wire bonding tool replacement system being configured for installation on, and removal from, a wire bonding system 10 (fig. 13, [0052, 0094]). As to claim 18, Kim shows that the maintenance station 20 includes a plurality of docking stations, each of the plurality of docking stations (plurality of surface areas 211) configured to receive each of the plurality of wire bonding tool replacement systems 400 (fig. 4B). As to claim 19, Kim discloses that the maintenance station includes a replacement assembly 440 configured to remove a waste from the wire bonding tool replacement systems, the waste including at least one used wire bonding capillary/tool in a collection container 460 (fig. 6, [0080, 0090]). As to claim 20, Kim discloses that the maintenance station further includes a receptacle 460 for receiving the waste from the plurality of wire bonding tool replacement systems from the replacement assembly (fig. 6, [0090]). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim 3 is rejected under 35 U.S.C. 103 as being unpatentable over Kim as applied to claim 2 above, and in view of Deards et al. (US 9482605, “Deards”). As to claim 3, Kim is silent with respect to a connector for providing power and data to the wire bonding tool replacement system. However, such feature is known in the art. Deards is directed to bond testing machine for semiconductor devices including wire bonds, wherein the testing machine comprises different tools such as shear test tool, push or pull test tool (col. 1, lines 10-20, 33-39). These are analogous to bonding capillaries/tools in Kim. Deards teaches a tool mount 110 with different test tools along with an electronic circuitry 120, and the testing machine including an electrical power and data connection to the tool mount 110 by connections 124 and 128 (fig. 3a; col. 9, line 40 thru col. 10, line 15). In this manner, the control circuitry is enabled to establish when a test tool is in the use position and provides the information to positioning assembly for appropriate controlling (col. 9, line 60 thru col. 10, line 2). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to incorporate an electrical power and data connection in the docking station of wire bonding tool replacement system of Kim because doing so would provide useful information for tool placement, as suggested by Deards. Claim(s) 4 and 13-14 are rejected under 35 U.S.C. 103 as being unpatentable over Kim et al. (US 2018/0294245). As to claim 4, Kim discloses the wire bonding system 10 comprising a docking area LA and protruding marks/pins 15 that are intended to align the mobile robot 200 which transfers the capillary replacement unit 400 during installation (figs. 13-14; col. 6, lines 26-36; col. 11, lines 31-40). An artisan of ordinary skill would appreciate and understand that suitable number of protruding marks/pins would be placed to assist positional alignment. Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date to provide locator marks/pins on the docking station area in the wire bonding system of Kim with the motivation to facilitate positional alignment of the wire bonding tool replacement system during installation. As to claim 13, Kim discloses a wire bonding tool tray 450 which contains a plurality of capillaries/tools (fig. 6). Kim also teaches the maintenance station 20 includes a replacement/transfer assembly 440 having a gripper 420 which is well configured to load bonding tool trays [0080]. Accordingly, it would have been obvious to one of ordinary skill in the art before the effective filing date to have the transfer assembly move bonding tool trays into any desired location on the plurality of wire bonding tool replacement units in the system of Kim in order to provide proper storage for multiple tools/capillaries. As to claim 14, Kim discloses a battery part 250 including a rechargeable battery supplying electrical energy to the mobile robot (fig. 13, [0061]). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to incorporate a suitable charging mechanism in the maintenance station of Kim in order to recharge the battery and the robot. Information Disclosure Statement The information disclosure statement (IDS) submitted on 10/23/25 complies with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner. Inquiry Any inquiry concerning this communication or earlier communications from the examiner should be directed to DEVANG R PATEL whose telephone number is (571) 270-3636. The examiner can normally be reached on Monday-Friday 8am-5pm, EST. To schedule an interview, Applicant is encouraged to use the USPTO Automated Interview Request (AIR) at https://www.uspto.gov/patents/laws/interview-practice. Communications via Internet email are at the discretion of Applicant. If Applicant wishes to communicate via email, a written authorization form must be filed by Applicant: Form PTO/SB/439, available at www.uspto.gov/patent/patents-forms. The form may be filed via the Patent Center and can be found using the document description Internet Communications, see https://www.uspto.gov/patents/apply/forms. In limited circumstances, the Applicant may make an oral authorization for Internet communication. See MPEP § 502.03. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Keith Walker can be reached on 571-272-3458. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Center. For more information, see https://patentcenter.uspto.gov. For questions, technical issues or troubleshooting, please contact the Patent Electronic Business Center at ebc@uspto.gov or 1-866-217-9197 (toll-free). /DEVANG R PATEL/ Primary Examiner, AU 1735
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Prosecution Timeline

Feb 25, 2025
Application Filed
Dec 05, 2025
Non-Final Rejection — §102, §103
Apr 02, 2026
Applicant Interview (Telephonic)
Apr 02, 2026
Response Filed
Apr 03, 2026
Examiner Interview Summary

Precedent Cases

Applications granted by this same examiner with similar technology

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ELECTRONIC COMPONENT BONDING MACHINES, AND METHODS OF MEASURING A DISTANCE ON SUCH MACHINES
2y 5m to grant Granted Apr 07, 2026
Patent 12595527
STEEL WIRE FOR MACHINE STRUCTURAL PARTS AND METHOD FOR MANUFACTURING THE SAME
2y 5m to grant Granted Apr 07, 2026
Patent 12594620
INSTRUMENTED TOOL HANDLER FOR FRICTION STIR WELDING
2y 5m to grant Granted Apr 07, 2026
Patent 12588536
WEDGE BONDING TOOLS AND METHODS OF FORMING WIRE BONDS
2y 5m to grant Granted Mar 24, 2026
Patent 12569930
FRICTION STIR WELDING TOOL ASSEMBLY
2y 5m to grant Granted Mar 10, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
65%
Grant Probability
99%
With Interview (+39.4%)
2y 12m
Median Time to Grant
Low
PTA Risk
Based on 1014 resolved cases by this examiner. Grant probability derived from career allow rate.

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