Prosecution Insights
Last updated: October 01, 2026
Application No. 19/064,739

METHOD OF MANUFACTURING SOLID-STATE BATTERY

Non-Final OA §103
Filed
Feb 27, 2025
Priority
Mar 30, 2024 — JP 2024-058322
Examiner
MUSSER, BARBARA J
Art Unit
Tech Center
Assignee
Honda Motor Co., Ltd.
OA Round
1 (Non-Final)
71%
Grant Probability
Favorable
1-2
OA Rounds
1y 5m
Est. Remaining
98%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allowance Rate
609 granted / 855 resolved
+11.2% vs TC avg
Strong +26% interview lift
Without
With
+26.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 0m
Avg Prosecution
30 currently pending
Career history
884
Total Applications
across all art units

Statute-Specific Performance

§101
1.2%
-38.8% vs TC avg
§103
48.9%
+8.9% vs TC avg
§102
15.4%
-24.6% vs TC avg
§112
28.0%
-12.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 855 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 6 is/are rejected under 35 U.S.C. 103 as being unpatentable over Harada et al.(US Patent 6,413,675) in view of Nishihata et al.(US Publication 2023/0378537). Harada et al. discloses a battery made of a laminate of negative electrode/solid electrolyte/gel electrolyte/solid electrolyte/positive electrode. The laminate of negative electrode joined with solid electrolyte and solid electrolyte joined with positive electrode are laminated to the gel electrolyte.(Col. 4, ll. 6-10) The reference does not disclose laminating the solid electrolytes on the electrodes instead coating the electrolyte onto the electrodes.(Col. 6, ll. 25-38). Nishihata et al. discloses that forming a film of the electrolyte and then transferring the formed film onto the electrode is a known alternative method of joining and electrode and electrolyte to coating.([0119],[0127]) It would have been obvious to one of ordinary skill at the time of filing to join the negative electrode with its electrolyte and the positive electrode with its electrolyte by laminating a preformed sheet since Nishihata et al. does this is a well-know and conventional alternative to coating it on the electrode.([0119].[0127]) Regarding claim 7, the battery is a solid state battery(Abstract). While it does not explicitly state it is a lithium battery, the prior art it is improving on are lithium ion batteries(Col. 21, ll. 38-Col. 2, ll.23) and that the electrolyte of the invention can be used in a lithium ion battery.(Col. 5, ll. 21-22) It would have been obvious to one of ordinary skill at the time of filing to make a lithium ion battery since Harada et al. appears to be directed to improvement in lithium ion batteries.(Col. Col. 21, ll. 38-Col. 2, ll.23, Col. 5, ll. 21-22) Claim(s) 1 is/are rejected under 35 U.S.C. 103 as being unpatentable over Harada et al. and Nishihata et al. as applied to claim 6 above, and further in view of Kim et al.(KR 10-2023-0073993) Regarding claim 1, the references cited above do not disclose an intermediate layer between the negative electrode and the electrolyte. Kim et al. discloses it is known to laminate an intermediate layer to the negative electrode and the electrolyte to improve contact between the electrolyte and the electrode(machine translation, example 6). It would have been obvious to one of ordinary skill at the time of filing to improve contact between the electrolyte and the electrode as taught by Kim et al.(machine translation, example 6) Claim(s) 2-5 is/are rejected under 35 U.S.C. 103 as being unpatentable over Harada et al., Nishihata et al., and Kim et al. as applied to claim 1 above, and further in view of Kosaka et al.(US Publication 2016/0380301). Regarding claim 2 and 3, the references cited do not disclose the relative pressures applied in the laminating steps. Kosaka et al. is directed to a similar process of laminating the electrodes to the electrolytes first and then laminating everything together and discloses the pressure of laminating the negative electrode to the electrolyte is 710 MPa or more and is more than the pressure of laminating everything together([0023];[0024];[030];[0032]) It would have been obvious to one of ordinary skill at the time of filing to have the lamination pressure of laminating the electrolytes to the electrodes to be more than that of bonding everything together and to have it be more than 710 MPa since Kosaka et al. is directed to a similar type bonding process and discloses these are the pressures needed for this type of bonding. Regarding claim 4 and 5, the references cited do not disclose the relative pressures applied in the laminating steps. Kosaka et al. is directed to a similar process of laminating the electrodes to the electrolytes first and then laminating everything together and discloses the pressure of laminating the positive electrode to the electrolyte is 630 MPa or more and is more than the pressure of laminating everything together([0023];[0024];[030];[0032]) It would have been obvious to one of ordinary skill at the time of filing to have the lamination pressure of laminating the electrolytes to the electrodes to be more than that of bonding everything together and to have it be more than 630 MPa since Kosaka et al. is directed to a similar type bonding process and discloses these are the pressures needed for this type of bonding. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to BARBARA J MUSSER whose telephone number is (571)272-1222. The examiner can normally be reached 7:30-4:30 M-Th; 7:30-3:30 second Fridays. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Michael Orlando can be reached at 571-270-5038. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. BARBARA J. MUSSER Primary Examiner Art Unit 1746 /BARBARA J MUSSER/ Primary Examiner, Art Unit 1746
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Prosecution Timeline

Feb 27, 2025
Application Filed
Aug 12, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
71%
Grant Probability
98%
With Interview (+26.3%)
3y 0m (~1y 5m remaining)
Median Time to Grant
Low
PTA Risk
Based on 855 resolved cases by this examiner. Grant probability derived from career allowance rate.

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