Prosecution Insights
Last updated: April 19, 2026
Application No. 19/106,027

Radiopaque Components and Method of Making the Same

Non-Final OA §103
Filed
Feb 24, 2025
Examiner
JOHNSON, GERALD
Art Unit
3797
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Atex Technologies Inc.
OA Round
1 (Non-Final)
78%
Grant Probability
Favorable
1-2
OA Rounds
2y 7m
To Grant
87%
With Interview

Examiner Intelligence

Grants 78% — above average
78%
Career Allow Rate
499 granted / 641 resolved
+7.8% vs TC avg
Moderate +9% lift
Without
With
+9.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
33 currently pending
Career history
674
Total Applications
across all art units

Statute-Specific Performance

§101
5.7%
-34.3% vs TC avg
§103
52.9%
+12.9% vs TC avg
§102
28.6%
-11.4% vs TC avg
§112
4.5%
-35.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 641 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Information Disclosure Statement The information disclosure statement (IDS) submitted on 02/24/2025 is in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1, 2, 5, 12, 15, 19, 20, 23, 24, 33, and 34 are rejected under 35 U.S.C. 103 as being unpatentable over Jackson et al. (Pub. No.: US 2017/0188983) in view of Pacetti (Pub. No.: US 2016/0030211) and further in view of Rafiee et al. (Pub. No.: US 2018/0098850). Consider claims 1, 5, 12, Jackson discloses a radiopaque component (paragraph [0032], Fig. 1, Polyamide 6 sheath 16 having nanoparticle sized radiopaque material 18) for in vivo medical use (paragraph [0022], sutures used as an in vivo repair device), the radiopaque component comprising a plurality of radiopaque particles entrapped within a binder (paragraph [0032], Fig. 1, suture 10 comprises a core 12 formed of an overcoated Polyamide 6 sheath 16 having nanoparticle sized radiopaque material 18). Jackson does not specifically disclose a biostable and biocompatible binder. Pacetti discloses a biostable and biocompatible binder (paragraph [0085], Fig. 7, polymer binder 61 includes silicones (as known in the art to be both biostable and biocompatible)). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace binder as disclosed by Jackson with the binder as taught by Pacetti to provide a binder having material to include silicone (which is known in the art to be both biostable and biocompatible) (Pacettii, paragraph [0085]). The combination of Jackson and Pacetti does not specifically disclose wherein the radiopaque particles comprise at least 50%, by weight, of the radiopaque component. Rafiee discloses wherein the radiopaque particles comprise at least 50%, by weight, of the radiopaque component (paragraph [0093], the sheath (also referred to as a “suture”, see paragraph [0092]) may be loaded with between about 20 and about 70% bismuth or barium sulfate by weight). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque particles as disclosed by the combination of Jackson and Pacetti with the radiopaque particles as taught by Rafiee to enhance radiopacity (Rafiee, paragraph [0093]). Consider claim 2, the combination of Jackson, Pacetti and Rafiee discloses wherein the radiopaque particles comprise tantalum (paragraph [0031], a sheath of nanoparticle radiopaque materials, such as tantalum) Consider claim 15, the combination of Jackson, Pacetti, and Rafiee discloses a polymer affixed to the radiopaque component (paragraph [0032], Fig. 1, the sheath 16 having nanoparticle sized radiopaque material 18 substantially uniformly dispersed throughout its thickness and length). Consider claim 19, the combination of Jackson, Pacetti, and Rafiee discloses wherein the polymer comprises a core and the radiopaque component is braided, wrapped, or encased about the polymer core to form a suture (paragraph [0031], the suture comprises a core of a plurality of twisted Polyamide 66 filaments encased within a sheath of Polyamide 6 in which nanoparticle radiopaque materials, such as tantalum, are substantially uniformly dispersed). Consider claim 20, the combination of Jackson and Pacetti does not specifically disclose wherein the polymer comprises ultra high molecular weight polyethylene. Rafiee discloses wherein the polymer comprises ultra high molecular weight polyethylene (paragraph [0085], Fig. 1A, core wire 30, encased in an elongate sheath 50 wherein sheath 50 can be made from a 1-2 mm ultra high molecular weight polyethylene (“UHMWPE”) (see paragraph [0093]) and wherein the core wire is formed of a tantalum loaded polymer, see paragraph [0102])). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the polymer as disclosed by the combination of Jackson and Pacetti with the polymer as taught by Rafiee for improved creep resistance (Rafiee, paragraph [0093]). Consider claim 23, Jackson discloses a radiopaque implantable medical device (paragraphs [0033], [0022], Fig. 3, polymeric mesh implant 30 with threads 32 forming the mesh including nanoparticle sized radiopaque material 18), comprising: an implantable medical device (paragraphs [0033], [0022], Fig. 3, polymeric mesh implant 30); and a radiopaque component attached to the implantable medical device (paragraph [0033], Fig. 3, polymeric mesh implant 30 (see paragraph [0022]) with threads 32 forming the mesh corresponding to the radiopaque sutures of FIG. 1 or 2 and, therefore, including nanoparticle sized radiopaque material 18), the radiopaque component comprising a plurality of radiopaque particles entrapped within a binder (paragraph [0032], Fig. 1, Polyamide 6 sheath 16 having nanoparticle sized radiopaque material 18). Jackson does not specifically disclose a biostable and biocompatible binder. Pacetti discloses a biostable and biocompatible binder (paragraph [0085], Fig. 7, polymer binder 61 includes silicones (as known in the art to be both biostable and biocompatible)). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace binder as disclosed by Jackson with the binder as taught by Pacetti to provide a binder having material to include silicone (which is known in the art to be both biostable and biocompatible) (Pacettii, paragraph [0085]). The combination of Jackson and Pacetti does not specifically disclose wherein the radiopaque particles comprise at least 50%, by weight, of the radiopaque component. Rafiee discloses wherein the radiopaque particles comprise at least 50%, by weight, of the radiopaque component (paragraph [0093], the sheath (also referred to as a “suture”, see paragraph [0092]) may be loaded with between about 20 and about 70% bismuth or barium sulfate by weight). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque particles as disclosed by the combination of Jackson and Pacetti with the radiopaque particles as taught by Rafiee to enhance radiopacity (Rafiee, paragraph [0093]). Consider claim 24, the combination of Jackson and Rafiee discloses wherein the radiopaque particles comprise tantalum (paragraph [0031], a sheath of nanoparticle radiopaque materials, such as tantalum) and the radiopaque component is attached to the implantable medical device via Polyamide 6 (paragraph [0033], Fig. 3, polymeric mesh implant 30 (see paragraph [0022]) with threads 32 forming the mesh corresponding to the radiopaque sutures of FIG. 1 or 2). The combination of Jackson and Rafiee does not specifically disclose the radiopaque component is attached to the implantable medical device via silicone. Pacetti discloses the radiopaque component is attached to the implantable medical device via silicone (claim 1, implantable prosthesis comprising: a strut having a lumen; radiopaque particles within the lumen; and a polymer binder surrounding the radiopaque particles wherein polymer binder 61 includes silicones, see paragraph [0085]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace binder as disclosed by the combination of Jackson and Rafiee with the binder as taught by Pacetti to provide a binder having material to include silicone (which is known in the art to be both biostable and biocompatible) (Pacettii, paragraph [0085]). Consider claim 33, the combination of Jackson and Pacetti does not specifically disclose wherein the polymer comprises polyester. Rafiee discloses wherein the polymer comprises polyester (paragraph [0085], Fig. 1A, core wire 30, encased in an elongate sheath 50 that is preferably made from a knit or woven polyester wherein the core wire is formed of a tantalum loaded polymer, see paragraph [0102]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the polymer as disclosed by the combination of Jackson, Bonitatebus, and Pacetti with the polymer as taught by Rafiee to provide a suitable material that stretches over the core wires (Rafiee, paragraph [0085]). Consider claim 34, the combination of Jackson, Pacetti, and Rafiee discloses wherein the radiopaque component is woven and/or sewn into the implantable medical device (paragraph [0033], Fig. 3, polymeric mesh implant 30 (see paragraph [0022]) with threads 32 forming the mesh corresponding to the radiopaque sutures of FIG. 1 or 2). Claims 16 and 27 are rejected under 35 U.S.C. 103 as being unpatentable over the combination Jackson, Pacetti and Rafiee in view of Bonitatebus et al. (Pub. No.: 2007/012260). Consider claim 16, the combination of Jackson and Pacetti discloses wherein a core and a polymer is braided, wrapped, or encased about the core to form a radiopaque suture (e.g., a radiopaque suture with respect to the polymer) (paragraph [0032], Fig. 1, suture 10 comprises a core 12 formed of an overcoated Polyamide 6 sheath 16 having nanoparticle sized radiopaque material 18). The combination of Jackson and Pacetti does not specifically disclose wherein the radiopaque component comprises a core and a polymer is braided, wrapped, or encased about the radiopaque component core to form a radiopaque suture (e.g., a radiopaque suture with respect to the core). Rafiee also discloses wherein the radiopaque component comprises a core (paragraph [0102], Fig. 1AN, core wire formed of a tantalum loaded polymer) and a polymer is braided, wrapped, or encased about the radiopaque component core to form a radiopaque suture (e.g., a radiopaque suture with respect to the core) (paragraph [0102], Fig. 1AN, braided tether with inserted core wire formed of a tantalum loaded polymer wherein the sheath/tether material 50 is referred to as a “suture,” see paragraph [0092]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the core as disclosed by the combination of Jackson and Pacetti with the core as taught by Rafiee to enhance radiopacity (Rafiee, paragraph [0102]). The combination of Jackson, Pacetti, and Rafiee does not specifically disclose the radiopaque core comprising a plurality of radiopaque particles. Bonitatebus discloses the radiopaque core (paragraph [0041], Figs. 1, 2, nanoparticle core 201 comprising tantalum) comprising a plurality of radiopaque particles (paragraph [0043], Figs. 1, 2, nanoparticle core 201). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the core as disclosed by the combination of Jackson, Pacetti, and Rafiee with the nanoparticle core as taught by Bonitatebus to be operable for use as an imaging agent (Bonitatebus, paragraph [0041]). Consider claim 27, Jackson discloses a radiopaque suture (paragraph [0032], Fig. 1, radiopaque suture 10) for in vivo use (paragraph [0022], sutures used as an in vivo repair device), the radiopaque suture comprising: Jackson does not specifically disclose a radiopaque core, the radiopaque core comprising a plurality of radiopaque material entrapped within a binder. Rafiee discloses a radiopaque core (Fig. 1A, core wire 40), the radiopaque core comprising a plurality of radiopaque material entrapped within a binder (paragraph [0102], Fig. 1AN, core wire formed of a tantalum loaded polymer). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the core as disclosed by Jackson with the radiopaque core as taught by Rafiee to enhance radiopacity (Rafiee, paragraph [0102]). The combination of Jackson and Rafiee does not specifically disclose radiopaque particles. Bonitatebus discloses radiopaque particles (paragraph [0041], Figs. 1, 2, nanoparticle core 201 comprising tantalum). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the core as disclosed by the combination of Jackson and Rafiee with the nanoparticle core as taught by Bonitatebus to be operable for use as an imaging agent (Bonitatebus, paragraph [0041]). The combination of Jackson, Rafiee, and Bonitatebus does not specifically disclose a biostable and biocompatible binder. Pacetti discloses a biostable and biocompatible binder (paragraph [0085], Fig. 7, polymer binder 61 includes silicones (as known in the art to be both biostable and biocompatible)). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace binder as disclosed by the combination of Jackson, Rafiee, and Bonitatebus with the binder as taught by Pacetti to provide a binder having material to include silicone (which is known in the art to be both biostable and biocompatible) (Pacettii, paragraph [0085]). The combination of Jackson, Bonitatebus, and Pacetti does not specifically disclose wherein the radiopaque particles comprise at least 50%, by weight, of the radiopaque core; a polymer braided, wrapped, or encased about the radiopaque core to form a radiopaque suture. Rafiee discloses wherein the radiopaque particles comprise at least 50%, by weight, of the radiopaque core (paragraph [0093], the sheath (also referred to as a “suture”, see paragraph [0092]) may be loaded with between about 20 and about 70% bismuth or barium sulfate by weight); a polymer braided, wrapped, or encased about the radiopaque core to form a radiopaque suture (paragraph [0088], Fig. 1A, suture wrap 60 can be a PTFE impregnated braided polyester fiber nonabsorbable surgical suture wherein core wire is formed of tantalum loaded polymer, see paragraph [0102]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque particles as disclosed by the combination of Jackson, Bonitatebus, and Pacetti with the radiopaque particles as taught by Rafiee to enhance radiopacity (Rafiee, paragraphs [0093], [0102]). Claims 6, 10, and 11 are rejected under 35 U.S.C. 103 as being unpatentable over the combination of Jackson, Pacetti, and Rafiee in view of Vayser et al. (Pub. No.: US 2020/0261742). Consider claim 6, the combination of Jackson, Pacetti, and Rafiee does not specifically disclose wherein the radiopaque component is conformable. Vayser discloses wherein the radiopaque component is conformable (paragraph [0081], discrete markers may be short segments of the radiopaque suture filaments wherein a marker may include a solid core that is flexible allowing the marker to conform to the site of interest, see paragraph [0087]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque component as disclosed by the combination of Jackson, Pacetti, and Rafiee with the core as taught by Vayser to allow the physician to determine the treatment plan or region without requiring extrapolation of the area or volume based on the markers, (Vayser, paragraph [0087]). Consider claim 10, the combination of Jackson, Pacetti, and Rafiee does not specifically disclose wherein the radiopaque component has a thickness of less than 0.6 mm. Vayser discloses wherein the radiopaque component has a thickness of less than 0.6 mm (paragraph [0081], discrete markers may be short segments of the radiopaque suture filaments wherein filament diameters are larger than 0.4 mm, see paragraph [0041]). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque component as disclosed by the combination of Jackson, Pacetti, and Rafiee with the radiopaque suture filaments as taught by Vayser to identify a plurality of surgical planes (Vayser, paragraph [0041]). Consider claim 11, the combination of Jackson, Pacetti, and Rafiee does not specifically disclose wherein the radiopaque component has a thickness of less than 0.2 mm. Vayser discloses wherein the radiopaque component has a thickness of less than 0.2 mm (paragraph [0081], discrete markers may be short segments of the radiopaque suture filaments wherein filament diameters can range, for example, between 0.1 mm and 0.3 mm). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque component as disclosed by the combination of Jackson, Pacetti, and Rafiee with the radiopaque suture filaments as taught by Vayser to identify a plurality of surgical planes (Vayser, paragraph [0041]). Claims 13 and 14 are rejected under 35 U.S.C. 103 as being unpatentable over the combination of Jackson, Bonitatebus, Pacetti, and Rafiee in view of Burgermeister et al. (Pub. No.: US 2008/0132995). Consider claims 13, 14, the combination of Jackson, Bonitatebus, Pacetti, and Rafiee does not disclose wherein the radiopaque particles comprise at least 80%, (also 90%) by weight, of the radiopaque component. Burgermeister discloses wherein the radiopaque particles comprise at least 60%, by weight, of the radiopaque component (paragraph [0113], the amount of radiopaque materials may range from 0-99 percent (wt percent)). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to the radiopaque particles as disclosed by the combination of Jackson, Bonitatebus, Pacetti, and Rafiee with the radiopaque particles as taught by Burgermeister to enhance the radiopacity (Burgermeister, paragraph [0113]). Claim 7 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Jackson, Bonitatebus, Pacetti, and Rafiee in view of Sloan et al. (Pub. No.: US 2022/0002943). Consider claim 7, the combination of Jackson, Bonitatebus, Pacetti, and Rafiee does not specifically disclose wherein the radiopaque component has an equivalent aluminum thickness of at least 8 mm under x-ray. Sloan discloses wherein the radiopaque component has an equivalent aluminum thickness of at least 8 mm under x-ray (paragraph [0086], core-sheath structures (including sutures, see paragraph [0147]) may range from about 20 µm to about 8 mm). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque component as disclosed by the combination of Jackson, Bonitatebus, Pacetti, and Rafiee with core-sheath structure as taught by Sloan to be useful in various applications including medical cords to include sutures having core-sheath structures (Sloan, paragraph [0132]). Claim 32 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Jackson, Bonitatebus, Pacetti, and Rafiee in view of Vayser. Consider claim 32, the combination of Jackson, Bonitatebus, Pacetti, and Rafiee does not specifically disclose wherein the radiopaque suture has a diameter within a range of 0.03 mm to 0.6 mm. Vayser discloses disclose wherein the radiopaque suture has a diameter within a range of 0.03 mm to 0.6 mm (paragraph [0081], discrete markers may be short segments of the radiopaque suture filaments wherein filament diameters can range, for example, between 0.1 mm and 0.3 mm). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to replace the radiopaque suture as disclosed by the combination of Jackson, Bonitatebus, Pacetti, and Rafiee with the radiopaque suture as taught by Vayser to identify a plurality of surgical planes (Vayser, paragraph [0041]). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to GERALD JOHNSON whose telephone number is (571)270-7685. The examiner can normally be reached Monday-Friday 8am-5pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Carey Michael can be reached at (571)270-7235. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Gerald Johnson/ Primary Examiner, Art Unit 3797
Read full office action

Prosecution Timeline

Feb 24, 2025
Application Filed
Mar 06, 2026
Non-Final Rejection — §103 (current)

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Prosecution Projections

1-2
Expected OA Rounds
78%
Grant Probability
87%
With Interview (+9.2%)
2y 7m
Median Time to Grant
Low
PTA Risk
Based on 641 resolved cases by this examiner. Grant probability derived from career allow rate.

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